A method of recovering a metal from a metal-containing waste material comprises heating a metal-containing waste material under a hydrogen flow to form a hydrided metal material. Hydrogen is removed from the hydrided metal material to form an elemental metal or a metal oxide. Additional methods are disclosed, as are related electrochemical cells.

A method of recovering a metal from a metal-containing waste material comprises heating a metal-containing waste material under a hydrogen flow to form a hydrided metal material. Hydrogen is removed from the hydrided metal material to form an elemental metal or a metal oxide. Additional methods are disclosed, as are related electrochemical cells.

A method and an apparatus for manufacturing a metallic article involve providing a non-metallic feedstock, for example in the form of an oxide of a desired metal or a mixture of oxides of the components of a desired metal alloy. A manufacturing apparatus has a reduction apparatus for electrochemically reducing the feedstock to a metallic product and a processor for converting the metallic product to a metallic powder. The powder is fed into an additive-manufacturing apparatus for fabricating the metallic article from the metallic powder. At least the reduction apparatus and the processor, and preferably also the additive-manufacturing apparatus, are collocated, or located in the same container, or in the same building, or on the same site.

A method and an apparatus for manufacturing a metallic article involve providing a non-metallic feedstock, for example in the form of an oxide of a desired metal or a mixture of oxides of the components of a desired metal alloy. A manufacturing apparatus has a reduction apparatus for electrochemically reducing the feedstock to a metallic product and a processor for converting the metallic product to a metallic powder. The powder is fed into an additive-manufacturing apparatus for fabricating the metallic article from the metallic powder. At least the reduction apparatus and the processor, and preferably also the additive-manufacturing apparatus, are collocated, or located in the same container, or in the same building, or on the same site.

A process is disclosed for the electro-refinement of titanium aluminides to produce titanium-aluminum master alloys which process is effective even in the presence of substantial amounts of aluminum and in the presence of ten (10) or more weight percent oxygen in the material(s) to be refined. The process is likewise effective without the addition of titanium chlorides or other forms of soluble titanium to the electrolyte bath comprising halide salts of alkali metals or alkali-earth metals or a combination thereof.

A process is disclosed for the electro-refinement of titanium aluminides to produce titanium-aluminum master alloys which process is effective even in the presence of substantial amounts of aluminum and in the presence of ten (10) or more weight percent oxygen in the material(s) to be refined. The process is likewise effective without the addition of titanium chlorides or other forms of soluble titanium to the electrolyte bath comprising halide salts of alkali metals or alkali-earth metals or a combination thereof.

The present invention pertains to a method for electrolytic reduction of feedstock elements, made from feedstock, in a melt. In addition, the present invention relates to an apparatus for electrolytic reduction of feedstock elements, made from feedstock, and can be used for the reduction of oxides of metals belonging to Groups 3-14 of the Periodic Table. The method is implemented using the apparatus that, according to the invention, comprises an electrolyzer bath; an electrolytic cell; an electrolyzer bath insert plate; a cover with evolved gas outlets. Moreover, the electrolytic cell contains at least one cathode chamber and two anode plates, which are vertically arranged relative to each other, at least one current source, independently connected to the cathode chamber and one or two anode plates, and a device for horizontal reciprocating movement of the said electrolytic cell, which is found outside of the electrolyzer cover.

The present invention pertains to a method for electrolytic reduction of feedstock elements, made from feedstock, in a melt. In addition, the present invention relates to an apparatus for electrolytic reduction of feedstock elements, made from feedstock, and can be used for the reduction of oxides of metals belonging to Groups 3-14 of the Periodic Table. The method is implemented using the apparatus that, according to the invention, comprises an electrolyzer bath; an electrolytic cell; an electrolyzer bath insert plate; a cover with evolved gas outlets. Moreover, the electrolytic cell contains at least one cathode chamber and two anode plates, which are vertically arranged relative to each other, at least one current source, independently connected to the cathode chamber and one or two anode plates, and a device for horizontal reciprocating movement of the said electrolytic cell, which is found outside of the electrolyzer cover.

Provided is a method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite, and relates to the technical field of mineral processing and electrochemical extraction of metallic titanium in molten salts in non-ferrous metallurgy. The method uses titanium-containing ore, carbon (C) and sulfur (S) as raw materials and prepares a Ti—C—S/titanium sulfide anode material with high electric conductivity through a sintering reaction, and then uses the Ti—C—S/titanium sulfide anode to prepare metallic titanium in a molten salt electrolyte system successfully. With the Ti—C—S composite soluble anode in the present invention, metallic titanium is deposited at the cathode and CS.sub.2/S.sub.2 gas is generated at the anode in the molten salt electrolysis process; in addition, the gas can be used as a raw material to effectively treat the ore to prepare titanium sulfide.

Provided is a method for preparing metallic titanium by anode-electrolysis of carbonized/sulfurized ilmenite, and relates to the technical field of mineral processing and electrochemical extraction of metallic titanium in molten salts in non-ferrous metallurgy. The method uses titanium-containing ore, carbon (C) and sulfur (S) as raw materials and prepares a Ti—C—S/titanium sulfide anode material with high electric conductivity through a sintering reaction, and then uses the Ti—C—S/titanium sulfide anode to prepare metallic titanium in a molten salt electrolyte system successfully. With the Ti—C—S composite soluble anode in the present invention, metallic titanium is deposited at the cathode and CS.sub.2/S.sub.2 gas is generated at the anode in the molten salt electrolysis process; in addition, the gas can be used as a raw material to effectively treat the ore to prepare titanium sulfide.