A method and system for the production of fibers for use in biocomposites is provided that includes the ability to use both retted and unretted straw, that keeps the molecular structure of the fibers intact by subjecting the fibers to minimal stress, that maximizes the fiber's aspect ratio, that maximizes the strength of the fibers, and that minimizes time and energy inputs, along with maintaining the fibers in good condition for bonding to the polymer(s) used with the fibers to form the biocomposite material. This consequently increases the functionality of the biocomposites produced (i.e. reinforcement, sound absorption, light weight, heat capacity, etc.), increasing their marketability. Additionally, as the disclosed method does not damage the fibers, oilseed flax straw, as well as all types of fibrous materials (i.e. fiber flax, banana, jute, industrial hemp, sisal, coir) etc., can be processed in bio composite materials.

Provided are a composite material and a preparation method therefor. The composite material comprises: a base layer; a first plant fibre fabric located on the upper surface of the base layer; optionally, a second plant fibre fabric located on the lower surface of the base layer; and resins present in each layer. The composite material has a decorative performance and an improved mechanical performance.

The invention relates to methods for providing crimped bast fibers which may include providing an input of bast fibers, adjusting the moisture content of the bast fibers to be in the range of about 10% to about 40% by weight to form a fiber mat, and contacting the fiber mat with a pair of heated crimping rolls to provide crimped bast fibers having a crimp of about 1 to about 10 crimps per centimeter. The invention further provides for a nonwoven fabric comprising at least 5% of the crimped bast fibers. The crimping of the bast fibers in these nonwoven fabrics is beneficial to forming a drylaid, airlaid or wetlaid nonwoven fabric that has desirable properties related to performance in a variety of nonwoven product applications.

The invention relates to methods for providing crimped bast fibers which may include providing an input of bast fibers, adjusting the moisture content of the bast fibers to be in the range of about 10% to about 40% by weight to form a fiber mat, and contacting the fiber mat with a pair of heated crimping rolls to provide crimped bast fibers having a crimp of about 1 to about 10 crimps per centimeter. The invention further provides for a nonwoven fabric comprising at least 5% of the crimped bast fibers. The crimping of the bast fibers in these nonwoven fabrics is beneficial to forming a drylaid, airlaid or wetlaid nonwoven fabric that has desirable properties related to performance in a variety of nonwoven product applications.

A seed processing system for cottonseeds includes a fluid distribution system configured to sequentially dispense an acid solution, a base solution and a rinse liquid onto the cottonseeds. A seed applicator system defines an interior configured to hold the cottonseeds and receive the acid solution, base solution and rinse liquid dispensed from the fluid distribution system. The seed applicator system includes a rotor configured to agitate the cottonseeds in the interior as the acid solution, base solution and rinse liquid are dispensed onto the cottonseeds to effectuate mixing.

A seed processing system for cottonseeds includes a fluid distribution system configured to sequentially dispense an acid solution, a base solution and a rinse liquid onto the cottonseeds. A seed applicator system defines an interior configured to hold the cottonseeds and receive the acid solution, base solution and rinse liquid dispensed from the fluid distribution system. The seed applicator system includes a rotor configured to agitate the cottonseeds in the interior as the acid solution, base solution and rinse liquid are dispensed onto the cottonseeds to effectuate mixing.

A method and system for the production of fibers for use in biocomposites is provided that includes the ability to use both retted and unretted straw, that keeps the molecular structure of the fibers intact by subjecting the fibers to minimal stress, that maximizes the fiber's aspect ratio, that maximizes the strength of the fibers, and that minimizes time and energy inputs, along with maintaining the fibers in good condition for bonding to the polymer(s) used with the fibers to form the biocomposite material. This consequently increases the functionality of the biocomposites produced (i.e. reinforcement, sound absorption, light weight, heat capacity, etc.), increasing their marketability. Additionally, as the disclosed method does not damage the fibers, oilseed flax straw, as well as all types of fibrous materials (i.e. fiber flax, banana, jute, industrial hemp, sisal, coir) etc., can be processed in bio composite materials.

A method and system for the production of fibers for use in biocomposites is provided that includes the ability to use both retted and unretted straw, that keeps the molecular structure of the fibers intact by subjecting the fibers to minimal stress, that maximizes the fiber's aspect ratio, that maximizes the strength of the fibers, and that minimizes time and energy inputs, along with maintaining the fibers in good condition for bonding to the polymer(s) used with the fibers to form the biocomposite material. This consequently increases the functionality of the biocomposites produced (i.e. reinforcement, sound absorption, light weight, heat capacity, etc.), increasing their marketability. Additionally, as the disclosed method does not damage the fibers, oilseed flax straw, as well as all types of fibrous materials (i.e. fiber flax, banana, jute, industrial hemp, sisal, coir) etc., can be processed in bio composite materials.

The invention relates to the textile industry, and specifically to methods for processing bast-fiber materials, for instance the fiber of flax, hemp, jute, nettle, kenaf, and others. The technical result which the present invention aims to achieve consists in: enhancing the quality of a cottonized fiber, when processing bast-fiber materials, by means of high-voltage electric pulse discharges following preliminary biochemical and final minimal mechanical processing; and in enhancing the physical/mechanical and spinning properties thereof, which, overall, allows for an optimized, efficient production process. Said technical result is achieved in that a bast-fiber material processing method includes a technological sequence of processes involving feeding raw material into a bale breaker, which is provided with a decompactor, and into a dosing system, processing using high-voltage electric pulse discharges, rinsing with emulsifying reagents, washing and press-drying in a drum-type installation, decompacting, final drying and light decompacting; the raw material is biochemically treated prior to being fed into high-voltage electric pulse discharge chambers.

The invention relates to the textile industry, and specifically to methods for processing bast-fiber materials, for instance the fiber of flax, hemp, jute, nettle, kenaf, and others. The technical result which the present invention aims to achieve consists in: enhancing the quality of a cottonized fiber, when processing bast-fiber materials, by means of high-voltage electric pulse discharges following preliminary biochemical and final minimal mechanical processing; and in enhancing the physical/mechanical and spinning properties thereof, which, overall, allows for an optimized, efficient production process. Said technical result is achieved in that a bast-fiber material processing method includes a technological sequence of processes involving feeding raw material into a bale breaker, which is provided with a decompactor, and into a dosing system, processing using high-voltage electric pulse discharges, rinsing with emulsifying reagents, washing and press-drying in a drum-type installation, decompacting, final drying and light decompacting; the raw material is biochemically treated prior to being fed into high-voltage electric pulse discharge chambers.