Systems and methods are provided for fabrication of enhanced carbon fiber laminates that utilize encapsulated catalyst. One embodiment is a method that includes acquiring a batch of dry fibers, and acquiring a batch of catalyst capsules that each comprise catalyst that accelerates polymerization of monomers of a resin, and a shell that encapsulates the catalyst and liquefies at a curing temperature. The method further includes interspersing the catalyst capsules among the dry fibers, and impregnating the fibers with the resin after interspersing the catalyst capsules with the fibers.

Systems and methods are provided for fabrication of enhanced carbon fiber laminates that utilize encapsulated catalyst. One embodiment is a method that includes acquiring a batch of dry fibers, and acquiring a batch of catalyst capsules that each comprise catalyst that accelerates polymerization of monomers of a resin, and a shell that encapsulates the catalyst and liquefies at a curing temperature. The method further includes interspersing the catalyst capsules among the dry fibers, and impregnating the fibers with the resin after interspersing the catalyst capsules with the fibers.

A manufacturing method for a carbon fiber includes: performing an emulsification step that includes uniformly mixing a silicone oil composition and an emulsifier to form an oiling agent, in which the silicone oil composition includes γ-divinyltriamine propylmethyldimethoxyl silane and N-(β-aminoethyl)-γ-aminopropylmethylbimethoxy silane; performing an oiling step that includes soaking a carbon raw filament in the oiling agent, such that the oiling agent is adhered to a surface of the carbon raw filament to form a carbon fiber precursor; and performing a calcination step on the carbon fiber precursor, such that the carbon fiber is formed.

A manufacturing method for a carbon fiber includes: performing an emulsification step that includes uniformly mixing a silicone oil composition and an emulsifier to form an oiling agent, in which the silicone oil composition includes γ-divinyltriamine propylmethyldimethoxyl silane and N-(β-aminoethyl)-γ-aminopropylmethylbimethoxy silane; performing an oiling step that includes soaking a carbon raw filament in the oiling agent, such that the oiling agent is adhered to a surface of the carbon raw filament to form a carbon fiber precursor; and performing a calcination step on the carbon fiber precursor, such that the carbon fiber is formed.

An object of the present invention is to provide a sizing agent composition that gives a carbon fiber from which a carbon fiber-reinforced composite material having excellent adhesion between a resin and the carbon fiber and having excellent mechanical properties can be formed. The sizing agent composition of the invention is a sizing agent composition comprising (A) a blocked isocyanate, and (B) a compound containing at least one polar group and at least one unsaturated group per molecule. In the invention, the mixing ratio (mass ratio) of the blocked isocyanate (A) and the compound (B) containing at least one polar group and at least one unsaturated group per molecule (A/B) is preferably 95/5 to 5/95. In the invention, the blocked isocyanate (A) is preferably a compound having an aliphatic skeleton.

The present application relates to a sizing agent composition, a carbon fiber material and a composite material. The sizing agent composition comprises specific compositions, thereby producing a sizing agent having emulsion droplets with specific diameter. The sizing agent has excellent emulsion stability, and it can efficiently improve hygroscopicity and dimensional stability of the carbon fiber material. Besides, the sizing agent can improve bonding properties between the carbon fiber material and resin matrix, therefore enhancing properties of the composite material.

The present application relates to a sizing agent composition, a carbon fiber material and a composite material. The sizing agent composition comprises specific compositions, thereby producing a sizing agent having emulsion droplets with specific diameter. The sizing agent has excellent emulsion stability, and it can efficiently improve hygroscopicity and dimensional stability of the carbon fiber material. Besides, the sizing agent can improve bonding properties between the carbon fiber material and resin matrix, therefore enhancing properties of the composite material.

The purpose of the instant invention is to provide a superfine carbon fiber thread with excellent bending strength and repeated bending. To achieve this purpose, (1) a desired composite thread is produced by opening open carbon fibers, slitting the opened fibers, twisting the slit fibers and forming a composite with a composite thread; and (2) a composite thread is produced by performing a lamination process with a film (film of composite materials) while performing a fiber-opening process, and then slitting, twisting and heating the tread for stress relief.

The purpose of the instant invention is to provide a superfine carbon fiber thread with excellent bending strength and repeated bending. To achieve this purpose, (1) a desired composite thread is produced by opening open carbon fibers, slitting the opened fibers, twisting the slit fibers and forming a composite with a composite thread; and (2) a composite thread is produced by performing a lamination process with a film (film of composite materials) while performing a fiber-opening process, and then slitting, twisting and heating the tread for stress relief.

A method and apparatus for manufacturing a carbon fiber. Pressure is applied to a filament to change a cross-sectional shape of the filament and create a plurality of distinct surfaces on the filament. The filament is converted into a graphitic carbon fiber having the plurality of distinct surfaces. A plurality of sizings is applied to the plurality of distinct surfaces of the graphitic carbon fiber in which the plurality of sizings includes at least two different sizings.