The disclosure relates to a device for continuously producing qualitatively high-grade crystalline silicon carbide, in particular in the form of nanocrystalline fibre.

A fiber-reinforced thermoplastic resin filament is obtained by impregnating a continuous reinforcing fiber with a thermoplastic resin, and satisfies all of conditions (a) to (c). (a) The volume ratio of a reinforcing fiber in a fiber-reinforced thermoplastic resin filament is 30 to 80%; and the volume ratio of a thermoplastic resin in a fiber-reinforced thermoplastic resin filament is 70 to 20%. (b) The thickness of a fiber-reinforced thermoplastic resin filament is 0.01 to 3 mm. (c) The length of a filament contained in a fiber-reinforced thermoplastic resin filament is 1 m or more.

A nonwoven article includes a plurality of polycrystalline, aluminosilicate ceramic filaments entangled to form a cohesive nonwoven mat. Each of the aluminosilicate ceramic filaments in the mat has an average diameter of less than about 2 microns (μm), and the aluminosilicate ceramic filaments include an average of about 15 wt % to about 80 wt % crystalline mullite.

A nonwoven article includes a plurality of polycrystalline, aluminosilicate ceramic filaments entangled to form a cohesive nonwoven mat. Each of the aluminosilicate ceramic filaments in the mat has an average diameter of less than about 2 microns (μm), and the aluminosilicate ceramic filaments include an average of about 15 wt % to about 80 wt % crystalline mullite.

The method for producing non-core beta silicon carbide fibers includes four steps. The first step is spinning of multifilament polymeric fiber by melt-extrusion of polycarbosilane. The second step is thermooxidative cross-linking for which the produced spun polymeric fibers are cured in an oxidation furnace at a temperature of 175-250 degrees C. at a heating rate of 3-10 degrees C./h until their weight is increased by 6-15%. The third step is carbonization of the produced cured polymeric fibers with the conversion into the ceramic phase. The fourth step is finishing of the produced beta silicon carbide fiber. The effect of the invention is producing non-core silicon carbide fibers, improving their strength performance, improving resistance to high temperatures and their high creep resistance, stable fiber properties, optimal average diameter of fibers, absence of foreign impurities in the fiber composition.

The method for producing non-core beta silicon carbide fibers includes four steps. The first step is spinning of multifilament polymeric fiber by melt-extrusion of polycarbosilane. The second step is thermooxidative cross-linking for which the produced spun polymeric fibers are cured in an oxidation furnace at a temperature of 175-250 degrees C. at a heating rate of 3-10 degrees C./h until their weight is increased by 6-15%. The third step is carbonization of the produced cured polymeric fibers with the conversion into the ceramic phase. The fourth step is finishing of the produced beta silicon carbide fiber. The effect of the invention is producing non-core silicon carbide fibers, improving their strength performance, improving resistance to high temperatures and their high creep resistance, stable fiber properties, optimal average diameter of fibers, absence of foreign impurities in the fiber composition.

A fiber and a fiber manufacturing method are provided, in which IGCC slag constitute a component of raw materials of the fiber. The fiber can be fabricated stably from the melt of the raw materials by the method in which the raw materials are preheated up to 1300° C. or higher; the raw materials are maintained at the same temperature for certain period of time; subsequently, the temperature of the raw materials are raised further to cause the melted materials are spun into fiber.

A composite fiber composed of at least a metal sintered body and a ceramic sintered body. In the composite fiber, the metal sintered body and the ceramic sintered body are adjacent to each other. The composite fiber having the metal sintered body and the ceramic sintered body can have a tensile strength of 5 kgf/mm.sup.2 or more.

A composite fiber having a core sheath-structure that includes a core portion having an electrically conductive material, and a sheath portion having a ceramic component covering the core portion. The composite fiber is constructed such that, when the core portion is connected to a ground, the sheath portion exhibits one of a positive surface potential or a negative surface potential over an entire surface of the sheath portion.

A composite fiber having a core sheath-structure that includes a core portion having an electrically conductive material, and a sheath portion having a ceramic component covering the core portion. The composite fiber is constructed such that, when the core portion is connected to a ground, the sheath portion exhibits one of a positive surface potential or a negative surface potential over an entire surface of the sheath portion.