D01F9/145

Magneto-carbonization method for production of carbon fiber, and high performance carbon fibers made thereby

Method for the preparation of carbon fiber from fiber precursor, wherein the fiber precursor is subjected to a magnetic field of at least 3 Tesla during a carbonization process. The carbonization process is generally conducted at a temperature of at least 400° C. and less than 2200° C., wherein, in particular embodiments, the carbonization process includes a low temperature carbonization step conducted at a temperature of at least or above 400° C. or 500° C. and less than or up to 1000° C., 1100° C., or 1200° C., followed by a high temperature carbonization step conducted at a temperature of at least or above 1200° C. In particular embodiments, particularly in the case of a polyacrylonitrile (PAN) fiber precursor, the resulting carbon fiber may possess a minimum tensile strength of at least 600 ksi, a tensile modulus of at least 30 Msi, and an ultimate elongation of at least 1.5%.

Systems And Methods For Energy Storage Cells Having Improved Intercalation
20170279121 · 2017-09-28 ·

An energy storage cell includes an enclosure, a cathode, a separator, and an anode in electro-chemical communication with each other to produce electric current. The cathode, separator, and anode are located within the enclosure. The anode includes a plurality of components for improved density and improved extent of content organized as graphene. Each component is formed as a tape. The tape includes planar sheets of carbon organized in a primarily perpendicular line orientation.

Method of manufacturing carbon nanotubes and fibers using catalytic metal oxide nanoparticles
09815700 · 2017-11-14 · ·

A method for producing carbon nanotubes and/or fibers, such as carbon nanotubes, involves sparging a gas (such as carbon dioxide) through a liquid hydrocarbon (such as crude oil) in the presence of an effective amount of metal oxide particles (such as MgO, Al.sub.2O.sub.3, CeO.sub.2, and/or SiO.sub.2 nanoparticles having a size in the range from about 2 nm to about 10 microns, and which may have a bimodal particle size distribution) at a temperature in a range of between about 70 to about 350° C. to produce carbon nanotubes and fibers having a size range of from about 50 nm to about 20 microns.

Process of making carbon fibers derived from lignin/carbon residue

A method of making a carbon fiber comprising esterification of a lignin precursor with an acid, acid anhydride, or acyl halide, thereby forming a reduced T.sub.g lignin. Mixing the reduced T.sub.g lignin with a carbon residue selected from the group of coal based raw material, petroleum based raw material and combinations thereof, thereby forming a fiber precursor mixture; and spinning the fiber precursor mixture into a fiber. A method of making a carbon fiber comprising esterification of a lignin with an acid derivative, thereby forming a reduced T.sub.g lignin. Mixing the reduced T.sub.g lignin with a pitch, thereby forming a fiber precursor mixture; and spinning the fiber precursor mixture into a fiber. A method of making a carbon fiber comprising lowering the T.sub.g of a lignin material, thereby forming a reduced T.sub.g lignin. Mixing the reduced T.sub.g lignin with a carbon residue, thereby forming a fiber precursor mixture and spinning the fiber precursor mixture into a fiber.

Process of making carbon fibers derived from lignin/carbon residue

A method of making a carbon fiber comprising esterification of a lignin precursor with an acid, acid anhydride, or acyl halide, thereby forming a reduced T.sub.g lignin. Mixing the reduced T.sub.g lignin with a carbon residue selected from the group of coal based raw material, petroleum based raw material and combinations thereof, thereby forming a fiber precursor mixture; and spinning the fiber precursor mixture into a fiber. A method of making a carbon fiber comprising esterification of a lignin with an acid derivative, thereby forming a reduced T.sub.g lignin. Mixing the reduced T.sub.g lignin with a pitch, thereby forming a fiber precursor mixture; and spinning the fiber precursor mixture into a fiber. A method of making a carbon fiber comprising lowering the T.sub.g of a lignin material, thereby forming a reduced T.sub.g lignin. Mixing the reduced T.sub.g lignin with a carbon residue, thereby forming a fiber precursor mixture and spinning the fiber precursor mixture into a fiber.

Production of carbon fiber from asphaltenes
11731878 · 2023-08-22 · ·

There is provided a process and system for producing carbon fiber products. The process can involve deasphalting a heavy hydrocarbon feedstock, which can contain native asphaltenes, to produce a solid asphaltene particulate material, which can be further treated to produce the carbon fiber products. In some implementations, the solid asphaltene particulate material can be extruded in the presence of a polymer. In some implementations, the solid asphaltene particulate material can be chemically treated with a chemical agent including a Lewis acid, an oxidizing agent and/or a reducing agent before extrusion. In some implementations, the process can further produce activated carbon fibers.

METHOD OF PREPARING HEAVY OIL-DERIVED ANISOTROPIC PITCH FOR CARBON FIBER BASED ON MESOGEN SEPARATION
20220135884 · 2022-05-05 ·

The present disclosure relates to a method of preparing an anisotropic pitch for carbon fiber, and more particularly, to a method of preparing an anisotropic pitch of preparing a pitch having a low softening point by thermally polymerizing heavy oil or residue oil generated in an oil refining process, extracting only a mesogen component, and then heat-treating at a high temperature for a short time. The anisotropic pitch prepared in the present disclosure has advantages of exhibiting the anisotropic content of 100% and controlling the anisotropic content only a simple temperature control as desired and may be used as a precursor of a high value-added carbon material such as carbon fiber and an anode material for a lithium secondary battery.

RESIN-ATTACHED FIBER AND ACTIVE MATERIAL LAYER, ELECTRODE, AND NON-AQUEOUS ELECTROLYTE SECONDARY BATTERY USING THE SAME
20230327124 · 2023-10-12 · ·

The present invention provides a resin-attached fiber characterized by: including conductive fibers having an average fiber diameter of 10-5000 nm and an average aspect ratio of 30 or greater, and a thermoplastic resin that is integrated with the conductive fibers contacting the surface of at least a portion of the conductive fibers; and the powder volume resistivity of the resin-attached fiber being 10 Ω.Math.cm or less when the density is 0.8 g/cm.sup.3.

Graphene-based fiber and graphene-based carbon fiber and method of manufacturing the same

Provided are a graphene-based fiber in which a liquid-crystalline aromatic compound is intercalated into a graphene-based material, a graphene-based carbon fiber obtained by carbonizing the graphene-based fiber, and a method of manufacturing the same.

Graphene-based fiber and graphene-based carbon fiber and method of manufacturing the same

Provided are a graphene-based fiber in which a liquid-crystalline aromatic compound is intercalated into a graphene-based material, a graphene-based carbon fiber obtained by carbonizing the graphene-based fiber, and a method of manufacturing the same.