A fiber web structure made of randomly oriented synthetic fibers, an apparatus for making the web structure and a method of making the web structure. The web is a dimensionally-disordered, aerodynamically-formed structure in which electrostatic and/or non-electrostatic fibers are arranged to create structured fiber webs. The method uses different size, crimp, length and shapes of fibers, among various characteristics, to create strength and other properties. An apparatus for making the web structure includes a randomizing cylinder that removes fibers from a main cylinder, and condensing cylinders. The fiber webs may be structured in layers and the layers may have fibers and/or additives placed in or between the layers for enhanced performance.

A fiber web structure made of randomly oriented synthetic fibers, an apparatus for making the web structure and a method of making the web structure. The web is a dimensionally-disordered, aerodynamically-formed structure in which electrostatic and/or non-electrostatic fibers are arranged to create structured fiber webs. The method uses different size, crimp, length and shapes of fibers, among various characteristics, to create strength and other properties. An apparatus for making the web structure includes a randomizing cylinder that removes fibers from a main cylinder, and condensing cylinders. The fiber webs may be structured in layers and the layers may have fibers and/or additives placed in or between the layers for enhanced performance.

A card wire has consecutive teeth spaced apart in the longitudinal direction by a pitch. The teeth are bounded in the longitudinal direction by a tooth face on a first side and by a tooth back on a second side. Looking downwards in the height direction of the card wire, the tooth face and the tooth back of consecutive teeth merge in a tooth base and, looking upwards in the height direction, form a tooth tip. The tooth depth is defined by the greatest distance, in the height direction of the card wire, from the tooth tip to the tooth base. The ratio of pitch to tooth depth is less than 1.1. An interspace, measured at right angles to a tangent to an inflection point between tooth back and tooth base, between this inflection point and the opposite tooth face is greater than a quarter of the pitch.

A card wire has consecutive teeth spaced apart in the longitudinal direction by a pitch. The teeth are bounded in the longitudinal direction by a tooth face on a first side and by a tooth back on a second side. Looking downwards in the height direction of the card wire, the tooth face and the tooth back of consecutive teeth merge in a tooth base and, looking upwards in the height direction, form a tooth tip. The tooth depth is defined by the greatest distance, in the height direction of the card wire, from the tooth tip to the tooth base. The ratio of pitch to tooth depth is less than 1.1. An interspace, measured at right angles to a tangent to an inflection point between tooth back and tooth base, between this inflection point and the opposite tooth face is greater than a quarter of the pitch.

A fiber web structure made of randomly oriented synthetic fibers, an apparatus for making the web structure and a method of making the web structure. The web is a dimensionally-disordered, aerodynamically-formed structure in which electrostatic and/or non-electrostatic fibers are arranged to create structured fiber webs. The method uses different size, crimp, length and shapes of fibers, among various characteristics, to create strength and other properties. An apparatus for making the web structure includes a randomizing cylinder that removes fibers from a main cylinder, and condensing cylinders. The fiber webs may be structured in layers and the layers may have fibers and/or additives placed in or between the layers for enhanced performance.

A card wire has consecutive teeth spaced apart in the longitudinal direction by a pitch. The teeth are bounded in the longitudinal direction by a tooth face on a first side and by a tooth back on a second side. Looking downwards in the height direction of the card wire, the tooth face and the tooth back of consecutive teeth merge in a tooth base and, looking upwards in the height direction, form a tooth tip. The tooth depth is defined by the greatest distance, in the height direction of the card wire, from the tooth tip to the tooth base. The ratio of pitch to tooth depth is less than 1.1. An interspace, measured at right angles to a tangent to an inflection point between tooth back and tooth base, between this inflection point and the opposite tooth face is greater than a quarter of the pitch.

A card wire has consecutive teeth spaced apart in the longitudinal direction by a pitch. The teeth are bounded in the longitudinal direction by a tooth face on a first side and by a tooth back on a second side. Looking downwards in the height direction of the card wire, the tooth face and the tooth back of consecutive teeth merge in a tooth base and, looking upwards in the height direction, form a tooth tip. The tooth depth is defined by the greatest distance, in the height direction of the card wire, from the tooth tip to the tooth base. The ratio of pitch to tooth depth is less than 1.1. An interspace, measured at right angles to a tangent to an inflection point between tooth back and tooth base, between this inflection point and the opposite tooth face is greater than a quarter of the pitch.

A card clothing wire (1) for use on drums in cards has a root (2) and a blade (3) having an overall height of the wire (h.sub.1) of 1.5 mm to 5 mm. The blade (3) is provided with teeth (4) having a tooth depth (h.sub.6) of 0.35 mm to 1.0 mm, and having a tooth pitch (p) of 1.5 mm to 3 mm. The teeth (4) have a tip surface (7), a back surface (8) having a back angle (), and a tooth face surface. The back angle () is 40 to 20 and each tooth (4) has a first tip (5) and a second tip (6) and the tip surface (7) has at least one elevation (9).

A card clothing wire (1) for use on drums in cards has a root (2) and a blade (3) having an overall height of the wire (h.sub.1) of 1.5 mm to 5 mm. The blade (3) is provided with teeth (4) having a tooth depth (h.sub.6) of 0.35 mm to 1.0 mm, and having a tooth pitch (p) of 1.5 mm to 3 mm. The teeth (4) have a tip surface (7), a back surface (8) having a back angle (), and a tooth face surface. The back angle () is 40 to 20 and each tooth (4) has a first tip (5) and a second tip (6) and the tip surface (7) has at least one elevation (9).

A card clothing wire (1) for use on drums in cards has a root (2) and a blade (3) having an overall height of the wire (h.sub.1) of 1.5 mm to 5 mm. The blade (3) is provided with teeth (4) having a tooth depth (h.sub.6) of 0.35 mm to 1.0 mm, and having a tooth pitch (p) of 1.5 mm to 3 mm. The teeth (4) have a tip surface (7), a back surface (8) having a back angle (), and a tooth face surface. The back angle () is 40 to 20 and each tooth (4) has a first tip (5) and a second tip (6) and the tip surface (7) has at least one elevation (9).