Patent classifications
D02J1/12
SYSTEMS AND METHODS FOR PRODUCING A BUNDLE OF FILAMENTS AND/OR A YARN
Systems for producing M bundles of filaments, wherein M≥1, include N extruders, M spin stations, and a processor, wherein N>1. Each extruder includes a thermoplastic polymer having a color, hue, and/or dyability characteristic, which are different from each other. Each spin station produces N bundles of filaments that form a yarn. Each spin station comprises N spinnerets through which filaments are spun from molten polymers streams received by the respective spin station and N spin pumps upstream of the N spinnerets for the respective spin station. Each spin pump is paired with one of the N extruders. The processor is in electrical communication with the N*M spin pumps and is configured to adjust the volumetric flow rate of the polymers pumped from each spin pump to achieve a ratio of the polymers to be included in the yarn from each spin station.
SYSTEMS AND METHODS FOR PRODUCING A BUNDLE OF FILAMENTS AND/OR A YARN
Systems for producing M bundles of filaments, wherein M≥1, include N extruders, M spin stations, and a processor, wherein N>1. Each extruder includes a thermoplastic polymer having a color, hue, and/or dyability characteristic, which are different from each other. Each spin station produces N bundles of filaments that form a yarn. Each spin station comprises N spinnerets through which filaments are spun from molten polymers streams received by the respective spin station and N spin pumps upstream of the N spinnerets for the respective spin station. Each spin pump is paired with one of the N extruders. The processor is in electrical communication with the N*M spin pumps and is configured to adjust the volumetric flow rate of the polymers pumped from each spin pump to achieve a ratio of the polymers to be included in the yarn from each spin station.
Method for producing a textile product
A method for producing a textile product (I), (II), comprising at least two synthetic pile threads (P1), (P2) having a different pile height, so that a predetermined design is formed, in which the synthetic pile yarns (P1), (P2) are manufactured by extrusion from the same raw material, according to production processes which only differ from each other by a different setting of one or several process parameters of their respective extrusion processes, so that they have a different shrinking capability, and in which the textile product (I), (II) is subjected to a heat treatment which causes the pile yarns (P1), (P2) to shrink differently. Also such a method for producing synthetic textile yarns (P1), (P2) having a different shrinking capability.
Continuous strand of filaments having gradient-length characteristic implemented by kinky texture and spiral rotational twist, and manufacturing method therefor
Provided is a strand extending in the longitudinal direction, wherein the strand includes filaments of one type having a gradient-length effect through spiral rotational twists and an irregular fine texture through self-thermal shrinking. The filaments of the strand have natural coiling characteristics that are very similar to those of natural hair of black people, and these characteristics are caused by the facts that the filaments have 3-dimensional waveforms occurred due to many fine and irregular windings or projections and that the waveforms exhibit fractal structure features and a fine kinky texture.
CONTINUOUS STRAND OF FILAMENTS HAVING GRADIENT-LENGTH CHARACTERISTIC IMPLEMENTED BY KINKY TEXTURE AND SPIRAL ROTATIONAL TWIST, AND MANUFACTURING METHOD THEREFOR
Provided is a strand extending in the longitudinal direction, wherein the strand includes filaments of one type having a gradient-length effect through spiral rotational twists and an irregular fine texture through self-thermal shrinking. The filaments of the strand have natural coiling characteristics that are very similar to those of natural hair of black people, and these characteristics are caused by the facts that the filaments have 3-dimensional waveforms occurred due to many fine and irregular windings or projections and that the waveforms exhibit fractal structure features and a fine kinky texture.
Systems and methods for producing a bundle of filaments and/or a yarn
Systems for producing M bundles of filaments, wherein M?1, include N extruders, M spin stations, and a processor, wherein N>1. Each extruder includes a thermoplastic polymer having a color, hue, and/or dyability characteristic, which are different from each other. Each spin station produces N bundles of filaments that form a yarn. Each spin station comprises N spinnerets through which filaments are spun from molten polymers streams received by the respective spin station and N spin pumps upstream of the N spinnerets for the respective spin station. Each spin pump is paired with one of the N extruders. The processor is in electrical communication with the N*M spin pumps and is configured to adjust the volumetric flow rate of the polymers pumped from each spin pump to achieve a ratio of the polymers to be included in the yarn from each spin station.
Systems and methods for producing a bundle of filaments and/or a yarn
Systems for producing M bundles of filaments, wherein M?1, include N extruders, M spin stations, and a processor, wherein N>1. Each extruder includes a thermoplastic polymer having a color, hue, and/or dyability characteristic, which are different from each other. Each spin station produces N bundles of filaments that form a yarn. Each spin station comprises N spinnerets through which filaments are spun from molten polymers streams received by the respective spin station and N spin pumps upstream of the N spinnerets for the respective spin station. Each spin pump is paired with one of the N extruders. The processor is in electrical communication with the N*M spin pumps and is configured to adjust the volumetric flow rate of the polymers pumped from each spin pump to achieve a ratio of the polymers to be included in the yarn from each spin station.
HYDROENTANGLED WOVEN FABRIC
The present disclosure describes a hydroentangled woven fabric. The hydroentangled woven fabric includes a plurality of warp yarns and a plurality of weft yarns interwoven with the plurality of warp yarns to define the hydroentangled woven fabric. The hydroentangled woven fabric has a first side and a second side opposite the first side. The hydroentangled fabric has a plurality of compact interstitial spaces between the plurality of warp yarns and the plurality of weft yarns. The plurality of warp yarns and the plurality of weft yarns are bulky around the compact interstitial spaces. The hydroentangled fabric has a compact thickness that extends in a direction from the first side of the hydroentangled woven fabric to the second side of the hydroentangled woven fabric. The compact thickness and bulky warp and weft yarns give rise to a compact and moisture wicking hydroentangled woven fabric.
HYDROENTANGLED WOVEN FABRIC
The present disclosure describes a hydroentangled woven fabric. The hydroentangled woven fabric includes a plurality of warp yarns and a plurality of weft yarns interwoven with the plurality of warp yarns to define the hydroentangled woven fabric. The hydroentangled woven fabric has a first side and a second side opposite the first side. The hydroentangled fabric has a plurality of compact interstitial spaces between the plurality of warp yarns and the plurality of weft yarns. The plurality of warp yarns and the plurality of weft yarns are bulky around the compact interstitial spaces. The hydroentangled fabric has a compact thickness that extends in a direction from the first side of the hydroentangled woven fabric to the second side of the hydroentangled woven fabric. The compact thickness and bulky warp and weft yarns give rise to a compact and moisture wicking hydroentangled woven fabric.
SYSTEMS AND METHODS FOR PRODUCING A BUNDLE OF FILAMENTS AND/OR A YARN
Systems for producing M bundles of filaments, wherein M?1, include N extruders, M spin stations, and a processor, wherein N>1. Each extruder includes a thermoplastic polymer having a color, hue, and/or dyability characteristic, which are different from each other. Each spin station produces N bundles of filaments that form a yarn. Each spin station comprises N spinnerets through which filaments are spun from molten polymers streams received by the respective spin station and N spin pumps upstream of the N spinnerets for the respective spin station. Each spin pump is paired with one of the N extruders. The processor is in electrical communication with the N*M spin pumps and is configured to adjust the volumetric flow rate of the polymers pumped from each spin pump to achieve a ratio of the polymers to be included in the yarn from each spin station.