D03D25/005

FITTED PLATFORM FOR A TURBINE ENGINE FAN, AND A METHOD OF FABRICATING IT

The invention provides a fitted platform (1) for positioning between two adjacent blades of an aviation turbine engine fan, said platform comprising a flow passage wall (10) made of composite material having a central portion (16) and first and second margins (18) each extending in a longitudinal direction of said wall, each margin extending over a determined distance (D) from the central portion (16) in a transverse direction of said wall, said flow passage wall comprising fiber reinforcement densified by a matrix, the platform being characterized in that the fiber reinforcement present in the central portion (16) presents three-dimensional weaving, and in that the fiber reinforcement present in the first and second margins (18) presents two-dimensional weaving, at least in part. The invention also provides a fan module, a turbine engine, and a method of fabricating such a platform.

Fiber structure and a composite material part incorporating such a structure

A method of fabricating a fiber structure by multilayer three-dimensional weaving between a plurality of weft yarns and of warp yarns, the fiber structure having at least first and second portions that are adjacent in the warp direction, the first portion presenting, in a direction perpendicular to the warp and weft directions, a thickness greater than the thickness of the second portion, includes making the first portion using a step of three-dimensionally weaving warp and weft layers in which a fiber fabric is formed in the form of a Mock-Leno weave grid in a core of the first portion together with skins at a surface of the first portion, a weave of the skins being modified locally so as to deflect certain warp yarns from said skins and weave them with the fiber fabric in the form of the Mock-Leno weave grid.

Casing made of composite material with local variation of thickness

A gas turbine fan casing made of composite material with a fibrous reinforcement includes a plurality of superimposed turns of a strip-shaped fibrous texture having a three-dimensional weaving between a plurality of layers of warp yarns and a plurality of layers of weft yarns, the fibrous reinforcement being densified by a matrix. The fibrous texture includes at least one lateral section of variable thickness in which the weft yarns have a size or a count different from the size or the count of the weft yarns of the plurality of layers of weft yarns present in the remainder of the fibrous texture.

Fiber texture for a casing made of composite material with improved shear resistance

A fibrous texture in the form of a web includes a first portion extending in a longitudinal direction between a proximal part and an intermediate part. One or more layers of warp threads or strands present on the side of an inner face of the fibrous texture include threads or strands of glass fibers, the threads or strands of the other layers of warp threads or strands including threads or strands of carbon fibers. The fibrous texture further includes a second portion extending in the longitudinal direction between the intermediate part and a distal part of the fibrous texture. One or more of the plurality of layers of warp threads or strands present on the side of an outer face of the fibrous texture include threads or strands of glass fibers. The warp threads or strands are continuous over the entire length of the fibrous texture.

Method for weaving three-dimensional preform having gradient structure

A method for weaving a three-dimensional preform includes the following steps: decomposing and determining performance requirements of different functional locations of the parts; selecting guide sleeves and fibers of each of the functional locations and designing a parameter; selecting guide sleeves and fibers of a transition area and designing a parameter, thereby implementing smooth transition of the transition area; determining a weaving sequence according to layouts of the guide sleeves and winding manners of the fibers in the functional locations and the transition area to generate a fiber iterative instruction for layer-by-layer weaving; arranging guide sleeves according to design requirements of the functional locations and the transition area to generate a guide sleeve array; and driving a weaving mechanism to select different fibers for subarea weaving layer by layer to obtain the three-dimensional preform having a gradient structure.

Woven multi-layer fabrics and methods of fabricating same
11535959 · 2022-12-27 · ·

A multi-layer ballistic woven fabric, including an upper woven layer having upper warp yarns and upper weft yarns that are interwoven together to form the upper woven layer. The multi-layer ballistic woven fabric also includes a lower woven layer having lower warp yarns and lower weft yarns that are interwoven together, and a plurality of securing yarns, each securing yarn interwoven with at least some of the upper yarns and some of the lower yarns so as to secure the upper and lower woven layers together. At least one of the securing yarns is woven underneath a first lower weft yarn, then above a second upper weft yarn adjacent the first lower weft yarn, then underneath a third lower weft yarn adjacent the second upper weft yarn and then above a fourth upper weft yarn adjacent the third lower weft yarn. The multi-layer ballistic woven fabric is formed by interweaving the securing yarns with the warp yarns and weft yarns as the upper woven layer and lower woven layer are made.

Multi-ply woven gauze fabric
11535961 · 2022-12-27 · ·

A multi-ply woven gauze that has loft, a soft texture, and superior heat retention, permeation resistance, and lightness of weight. The multi-ply woven gauze includes a front surface layer formed with a plain-weave structure, an intermediate layer formed with a waffle-weave structure, and a rear surface layer formed with a plain-weave structure. The front surface layer and the intermediate layer are joined together, and the rear surface layer and the intermediate layer are joined together. Wrinkles form at the connections between the front surface layer and the rear surface layer due to the difference in contraction between the plain-weave structures and the waffle-weave structure. The intermediate layer is formed from at least one layer. The weave density of a single layer in the intermediate layer is equal to or half the weave density of the front surface layer and the rear layer.

Weaving assembly and method of using

Disclosed is a weaving assembly including a rotatable base, a base positional controller, a weave control grid, a warp fiber support, warp fiber arms, a warp fiber arm positional controller and a fill fiber wand.

WOVEN FIBROUS PREFORM FOR MANUFACTURING A FAN BLADE MADE OF COMPOSITE MATERIAL

A three-dimensional fibrous preform of a fan blade includes a blade root and a blade airfoil between the blade root and a free end of the preform. The airfoil has an area with two skins and a longitudinal stiffener between the skins and, in a transverse plane, transverse yarns of the skins woven in pairs in the first and in the second skin either side of the stiffener, the yarns of a first pair of the first skin are separated into two unit yarns at the stiffener, the unit yarns being woven separately with longitudinal yarns, the yarns of a second pair of the second skin are separated into two unit yarns at the stiffener, the yarns being woven separately with longitudinal yarns, and a yarn of each pair cross over each other twice in the stiffener.

WOVEN FIBROUS PREFORM FOR PRODUCING A COMPOSITE PART, ESPECIALLY A TURBOMACHINE BLADE

A fibrous preform obtained by three-dimensional weaving, comprising a first skin, a second skin, and a central portion connecting them and forming a stiffening element. In a transverse plane, transverse threads of the first skin and the second skin are woven in pairs in the first skin and the second skin on either side of the central portion; the threads of a first pair of the first skin and of a second pair of the second skin are separated into two unitary threads at the central portion by being woven with longitudinal threads, and a thread of the first pair crosses a thread of the second pair at least twice in the central portion.