A process for digitally developing a new fabric and for developing a new fabric based on a physical property of the fabric and rather than a fabric construction. The process comprises selecting a desired physical property of the new fabric and selecting a fabric type. The process also includes using a fabric construction calculator to develop fabric construction parameters for the fabric, wherein the fabric has the desired physical property selected. The desired physical property is a selected softness factor of the fabric.

The invention provides a system for performing dynamic production and knitting machine work management comprising a production demand management unit, an advanced scheduling management unit, a cloth pattern storage unit and a manufacturing execution unit. The production demand management unit receives at least one production demand data. The advanced scheduling management unit generates a production scheduling data according to working conditions of a plurality of knitting machines and the production demand data. The cloth pattern storage unit stores a plurality of knitting machine work setting data. The manufacturing execution unit controls each knitting machine to extract one of the plurality of knitting machine work setting data from the cloth pattern storage unit based on a production cloth pattern data. The knitting machine work setting data is forcibly deleted by the knitting machine when a knitting number meets a set value defined by the knitting number limiting data.

The invention provides a circular knitting machine for prompting a knitting machine status instantaneously based on a cloth surface status of a fabric, comprising a needle cylinder, a camera module capable of photographing the fabric during doffing, an information processing unit, and an encoder. A camera lens of the camera module does not rotate with the needle cylinder, and a shooting timing of the camera lens is controlled by photographing signals. The information processing unit receives image data generated by the camera module, and compares the images, when there is a difference between the two consecutive image data on a same vertical line, a knitting machine status is prompted. The encoder generates pulse signals when the needle cylinder rotates, the encoder outputs the pulse signals to the camera module or the information processing unit, and the receiver counts the pulse signals to generate the photographing signals.

A method of constructing a compression garment, for example, a sock, formed of a knitted fabric that includes an elastomer compression inlay yarn introduced into a predetermined first selection of needles on a first knitting machine finger position and first and second pattern yarns introduced into a predetermined second selection of needles on second and third knitting machine finger positions, the first selection of needles and the second selection of needles collectively defining a predetermined pattern. When the predetermined second selection of needles is raised to take on the first and second pattern yarns, the elastomer compression inlay yarn deflects predetermined ones of the second selection of needles radially inwardly to define an annular space into which the pattern yarns are dropped in an offset relation to the elastomer compression inlay yarn. The first and second pattern yarns are plated to respective outer and inner surfaces of the fabric, and the elastomer compression yarn are inlaid to the inner surface of the fabric.

A process for digitally developing a new fabric and for developing a new fabric based on a physical property of the fabric and rather than a fabric construction. The process comprises selecting a desired physical property of the new fabric and selecting a fabric type. The process also includes using a fabric construction calculator to develop fabric construction parameters for the fabric, wherein the fabric has the desired physical property selected. The desired physical property is a selected softness factor of the fabric.

Methods to increase structural performance, strength, and durability of textile-reinforced composite materials are provided. The textile reinforcement may be knitted, for example, in a flat bed weft knitting machine. The method may include pre-stressing a textile reinforcement preform by applying tension. A polymeric precursor may be introduced to the pre-stressed textile reinforcement preform. The polymeric precursor may then be cured or consolidated, followed by releasing of the applied tension to form the composite article comprising polymer and the pre-stressed textile reinforcement. In other aspects, a composite article is provided that has a pre-stressed textile reinforcement structure and a cured polymer. The textile reinforcement may be a knitted, lightweight, seamless, unitary structure. The knitted reinforcement structure may have distinct first and second knitted regions with different levels of pre-stress, thus providing enhanced control over strength, rigidity, and flexibility of the composite article.

Methods to increase structural performance, strength, and durability of textile-reinforced composite materials are provided. The textile reinforcement may be knitted, for example, in a flat bed weft knitting machine. The method may include pre-stressing a textile reinforcement preform by applying tension. A polymeric precursor may be introduced to the pre-stressed textile reinforcement preform. The polymeric precursor may then be cured or consolidated, followed by releasing of the applied tension to form the composite article comprising polymer and the pre-stressed textile reinforcement. In other aspects, a composite article is provided that has a pre-stressed textile reinforcement structure and a cured polymer. The textile reinforcement may be a knitted, lightweight, seamless, unitary structure. The knitted reinforcement structure may have distinct first and second knitted regions with different levels of pre-stress, thus providing enhanced control over strength, rigidity, and flexibility of the composite article.

Disclosed is a method and apparatus for knitting a fabric using a knitting machine. The knitting machine is arranged to knit with a plurality of yarns using a corresponding plurality of knitting needles, each knitting needle being arranged during knitting of a stitch to connect with and knit with one of the plurality of yarns. The method controllably varies the stitch length for each stitch in dependence on the pattern to be knitted.

Disclosed is a method and apparatus for knitting a fabric using a knitting machine. The knitting machine is arranged to knit with a plurality of yarns using a corresponding plurality of knitting needles, each knitting needle being arranged during knitting of a stitch to connect with and knit with one of the plurality of yarns. The method controllably varies the stitch length for each stitch in dependence on the pattern to be knitted.

Computer based systems and methods for designing and manufacturing consumer products, including knit footwear uppers, and the like. The system provides digital controls for the customization of knitted components, including complex multi-structured knitted components. The system simulates deformations of knit structures and allows the user to control and visualize compensations in the structure(s) of the knitted component to better match between an intended knit design and the actual physical knitted component outcome. They system may manufacture/fabricate a knitted component based on the predicted/estimated deformation behavior of the knit.