A spunbond nonwoven laminate has a stack of at least two and at most four spunbond nonwoven layers each formed by or consisting of crimped continuous filaments. A degree of crimping of the filaments in each of the spunbond nonwoven layers is different from a degree of crimping in each of the other spunbond nonwoven layers and each of the crimped filaments of the spunbond nonwoven layers has a crimp with at least two loops per centimeter of length. The crimped filaments of the spunbond nonwoven layers are multicomponent filaments each having at least one first plastic component and at least one second plastic component with each of the plastic components being present in the respective filament in a proportion of at least 10 wt %.

Self-crimped multi-component fibers (SMF) are provided that include (i) a first component comprising a first polymeric material, in which the first polymeric material comprises a first melt flow rate (MFR) that is less than 50 g/10 min; and (ii) a second component comprising a second polymeric material, in which the second component is different than the first component. The SMF includes one or more three-dimensional crimped portions. Also provided are nonwoven fabrics comprising a plurality of SMFs. Methods of manufacturing SMFs and nonwoven fabrics including SMFs are also provided.

The invention relates to a fibrous nonwoven, in particular for a filter medium, having a first layer, wherein at least one single-piece fiber strand of said first layer has a first fiber portion and a second fiber portion in the longitudinal direction, and wherein the fiber strand has a thickening substantially in said second fiber portion.

The invention relates to methods for providing crimped bast fibers which may include providing an input of bast fibers, adjusting the moisture content of the bast fibers to be in the range of about 10% to about 40% by weight to form a fiber mat, and contacting the fiber mat with a pair of heated crimping rolls to provide crimped bast fibers having a crimp of about 1 to about 10 crimps per centimeter. The invention further provides for a nonwoven fabric comprising at least 5% of the crimped bast fibers. The crimping of the bast fibers in these nonwoven fabrics is beneficial to forming a drylaid, airlaid or wetlaid nonwoven fabric that has desirable properties related to performance in a variety of nonwoven product applications.

Provided are a stretchable non-woven fabric including crimped fibers, satisfying the following formula: (σ.sub.65−σ.sub.55)/(σ.sub.30−σ.sub.20)≥2.5, when a stress σ (N/50 mm) at a strain ε of 20%, 30%, 55% and 65% in a stress-strain curve by a tensile test for at least one direction in a plane direction, is referred to as σ.sub.20, σ.sub.30, σ.sub.55 and σ.sub.65, respectively, and a bandage including the non-woven fabric. The non-woven fabric and the bandage lead small deterioration in stretching performance when used repeatedly, and can be excellent in repetition durability.

Nonwoven fabrics are provided that include a plurality of crimped bicomponent fibers having a first component comprising a first polymeric material comprising a first polymer or a first polymeric blend and a second component comprising a second polymeric material, in which the second polymeric material comprises a second polymeric blend of (i) at least one polypropylene polymer, (ii) at least one polyethylene polymer, and (iii) at least one compatibilizer comprising or consisting of at least one polypropylene-polyethylene copolymer.

Provided is a non-woven fabric which is suitable for cleaning wipers, diapers, food packaging materials, etc., and has excellent water absorption and handling performance. The non-woven fabric according to the present invention contains a thermoplastic biodegradable resin, and is characterized in that fibers constituting the non-woven fabric have crimps, the flexural rigidity index in the mechanical direction (MD) of the non-woven fabric is 7.77-37.4 as defined by the following equation: flexural rigidity index in the mechanical direction (MD)=flexural rigidity (gf.Math.cm) in the mechanical direction (MD)/{basis weight(g/m.sup.2)}.sup.2.5×10.sup.6, and the bulk density of the non-woven fabric is 0.098 g/cm.sup.3 to 0.251 g/cm.sup.3.

The invention relates to a cellulose-containing fibrous material for a nonwoven product, in particular in the form of a wiping cloth, cleaning cloth, sanitary product, medicinal product, or domestic cloth, wherein the fibrous material is designed as a tubular composite structure at least in part or in some regions, said structure having tubular cellulose acetate filaments. The invention additionally relates to a nonwoven product which has the fibrous material according to the invention and to a method for producing such a cellulose acetate-containing fibrous material.

The present inventive concept relates to a process for manufacturing a fiber based cellulose web for dry forming comprising. The process comprises providing a wet cellulose pulp; free drying said wet cellulose pulp to a free dried cellulose pulp, wherein said free drying provides a curl to fibres of said free dried cellulose pulp; separating said free dried cellulose pulp into individual free dried cellulose pulp fibres; and forming said individual free dried cellulose pulp fibres into a cellulose web.

Provided are a nonwoven fabric, wherein in a broken end part formed by a tensile test in accordance with JIS L 1913 of stretching in one direction to lead breakage, letting an innermost point in the one direction be P.sub.in and an outermost point be P.sub.out, distance D along the one direction between point P.sub.in and point P.sub.out is less than or equal to 50 mm, and a bandage using the same.