The present invention addresses the problem of providing: a polishing pad that is long-lasting, has a high polish rate, and is capable of producing a high degree of flatness on polished articles; and a method for manufacturing the polishing pad. The solution provided is to eliminate a sea component from a non-woven fabric that includes a binder fabric and a sea-island type composite fiber composed of the sea component and an island component, the island component having a diameter of 10-2500 nm, and to add a polymer elastic body to the non-woven fabric.

The present invention addresses the problem of providing: a polishing pad that is long-lasting, has a high polish rate, and is capable of producing a high degree of flatness on polished articles; and a method for manufacturing the polishing pad. The solution provided is to eliminate a sea component from a non-woven fabric that includes a binder fabric and a sea-island type composite fiber composed of the sea component and an island component, the island component having a diameter of 10-2500 nm, and to add a polymer elastic body to the non-woven fabric.

A fiberball includes: a core region; and a shell region. A fiber density in the core region is higher than a fiber density in the shell region. At least 50% by weight of fibers contained in the fiberball, based on a total weight of the fibers contained in the fiberball, have a length of at least 60 mm.

An interior trim part made by a method that includes the steps of bringing a fiber web onto a conveyor, needlepunching the fiber web to form a base in contact with the conveyor, and introducing a binder component on the base. The binder component introduced on the base is a thermoplastic polymer in solid form. The method includes a step for heating the base to cause the thermoplastic polymer making up the binder component to penetrate the base over a thickness smaller than the thickness of the base.

An interior trim part made by a method that includes the steps of bringing a fiber web onto a conveyor, needlepunching the fiber web to form a base in contact with the conveyor, and introducing a binder component on the base. The binder component introduced on the base is a thermoplastic polymer in solid form. The method includes a step for heating the base to cause the thermoplastic polymer making up the binder component to penetrate the base over a thickness smaller than the thickness of the base.

A method for the production of a continuous nonwoven fabric from fiber mixtures of carrier fibers and binding fibers, comprising the steps: a. Feeding fibers; b. Breaking up, combing and opening out the fibers; c. Mixing the fibers; d. Sucking the fibers between two opposing airpermeable conveyor belts running at identical speed, such that the air is sucked from the outside in the front section of the conveyor belts in such a way that the air flow is always sucked through the deposited nonwoven fabric by air extraction at different times and different locations across the width and parallel to the conveyor belts and the fibers are thereby positioned perpendicular to the surface of the conveyor belts; e. Thermally solidifying the nonwoven fabric created by heating with hot air or shortwave radiation and cooling. Also a nonwoven fabric production apparatus.

A method for the production of a continuous nonwoven fabric from fiber mixtures of carrier fibers and binding fibers, comprising the steps: a. Feeding fibers; b. Breaking up, combing and opening out the fibers; c. Mixing the fibers; d. Sucking the fibers between two opposing airpermeable conveyor belts running at identical speed, such that the air is sucked from the outside in the front section of the conveyor belts in such a way that the air flow is always sucked through the deposited nonwoven fabric by air extraction at different times and different locations across the width and parallel to the conveyor belts and the fibers are thereby positioned perpendicular to the surface of the conveyor belts; e. Thermally solidifying the nonwoven fabric created by heating with hot air or shortwave radiation and cooling. Also a nonwoven fabric production apparatus.

A binder composition for use in the manufacture of a nonwoven mat including a low-density fiber, and nonwoven mats made with the binder, are disclosed. The low-density fiber is able to reduce the acoustic openness of the nonwoven mats made therefrom while also capable of being delivered with existing binder technology and equipment.

A binder composition for use in the manufacture of a nonwoven mat including a low-density fiber, and nonwoven mats made with the binder, are disclosed. The low-density fiber is able to reduce the acoustic openness of the nonwoven mats made therefrom while also capable of being delivered with existing binder technology and equipment.

A method for producing a nonwoven element particularly for hygiene products, has at least the following steps: forming a fibrous web sheet with a width direction extending transverse to the production direction and a thickness direction perpendicular thereto by supplying staple fibers from at least a first group which are formed from a thermoplastic material, consolidating the fibrous web sheet to form a nonwoven web by heating exclusively a first side of the fibrous web sheet through contact with a heated surface such that the staple fibers of the first group are partially melted, and cooling the nonwoven web.