A nonwoven article includes a plurality of polycrystalline, aluminosilicate ceramic filaments entangled to form a cohesive nonwoven mat. Each of the aluminosilicate ceramic filaments in the mat has an average diameter of less than about 2 microns (μm), and the aluminosilicate ceramic filaments include an average of about 15 wt % to about 80 wt % crystalline mullite.

A nonwoven article includes a plurality of polycrystalline, aluminosilicate ceramic filaments entangled to form a cohesive nonwoven mat. Each of the aluminosilicate ceramic filaments in the mat has an average diameter of less than about 2 microns (μm), and the aluminosilicate ceramic filaments include an average of about 15 wt % to about 80 wt % crystalline mullite.

A multiaxial fabric resin base material includes a multiaxial fabric base material laminate impregnated with a thermosetting resin (B), the multiaxial fabric base material laminate including fiber bundle sheets layered at different angles, the fiber bundle sheets including unidirectionally aligned fiber bundles stitched with stitching yarns composed of a thermoplastic resin (A), the multiaxial fabric base material laminate being penetrated in the thickness direction by other bodies of the stitching yarns, and being stitched with the other bodies of the stitching yarns such that the yarns reciprocate at predetermined intervals along the longitudinal direction, the thermoplastic resin (A) constituting the stitching yarns having a softening point, the softening point being higher than the resin impregnation temperature of the thermosetting resin (B).

Fabricating a multilayered polymer nanocomposite fiber includes injecting a first polymer solution and a second polymer solution to a head of spinneret to yield a two-layered fiber precursor in the spinneret, passing the two-layered fiber precursor through one or more multipliers in the spinneret to yield a multilayered fiber precursor having 2.sup.n+1 layers, passing the multilayered fiber precursor through a gap between an exit of the spinneret and into a coagulation bath, and coagulating the multilayered fiber precursor in the coagulation bath to yield a multilayered polymer nanocomposite fiber. The multilayered polymer nanocomposite fiber includes alternating layers of a first polymer formed from the first polymer solution and a second polymer formed from the second polymer solution. The second polymer solution includes carbon nanostructures.

Fabricating a multilayered polymer nanocomposite fiber includes injecting a first polymer solution and a second polymer solution to a head of spinneret to yield a two-layered fiber precursor in the spinneret, passing the two-layered fiber precursor through one or more multipliers in the spinneret to yield a multilayered fiber precursor having 2.sup.n+1 layers, passing the multilayered fiber precursor through a gap between an exit of the spinneret and into a coagulation bath, and coagulating the multilayered fiber precursor in the coagulation bath to yield a multilayered polymer nanocomposite fiber. The multilayered polymer nanocomposite fiber includes alternating layers of a first polymer formed from the first polymer solution and a second polymer formed from the second polymer solution. The second polymer solution includes carbon nanostructures.

A method and a mineral wool product include a multiple of lamellae, such as a sandwich panel core. The product includes a plurality of lamellae cut from a mineral wool web, and bonded together by applying an adhesive on the surfaces of two adjacent lamellae to form a web-like product, wherein the adhesive comprises at least one hydrocolloid.

A method and a mineral wool product include a multiple of lamellae, such as a sandwich panel core. The product includes a plurality of lamellae cut from a mineral wool web, and bonded together by applying an adhesive on the surfaces of two adjacent lamellae to form a web-like product, wherein the adhesive comprises at least one hydrocolloid.

Disclosed is a treatment agent for flame-resistant fiber nonwoven fabric production or for carbon fiber nonwoven fabric production. The treatment agent contains a polyether compound in which ethylene oxide and propylene oxide are added to an alcohol. Also disclosed is a flame-resistant fiber nonwoven fabric or carbon fiber nonwoven fabric that includes the treatment agent adhered thereto.

Disclosed is a treatment agent for flame-resistant fiber nonwoven fabric production or for carbon fiber nonwoven fabric production. The treatment agent contains a polyether compound in which ethylene oxide and propylene oxide are added to an alcohol. Also disclosed is a flame-resistant fiber nonwoven fabric or carbon fiber nonwoven fabric that includes the treatment agent adhered thereto.

Provided is a useful improvement in a manufacturing method of a CF-SMC using a partially split continuous carbon fiber bundle. The manufacturing method of an SMC of the present invention includes (i) a step of drawing out a continuous carbon fiber bundle (10) from a package, the continuous carbon fiber bundle (10) having a filament number of NK and partially split into n sub-bundles in advance, (ii) a step of chopping the continuous carbon fiber bundle (10) drawn out from the package with a rotary cutter (234) into chopped carbon fiber bundles (20), and (iii) a step of depositing the chopped carbon fiber bundles (20) on a carrier film (41) traveling below the rotary cutter (234) to form a carbon fiber mat (30). In the manufacturing method, due to a fragmentation processing, in which at least some of the chopped carbon fiber bundles before being deposited on the carrier film (41) are fragmented by being brought into contact with a rotating body, a distribution of the filament number of the chopped carbon fiber bundles in the carbon fiber mat (30) is made different from that when the fragmentation processing is not performed.