D04H3/015

ENHANCED CO-FORMED/MELTSPUN FIBROUS WEB STRUCTURE

An enhanced, co-formed fibrous web structure is disclosed. The web structure may have a co-formed core layer sandwiched between two scrim layers. The core layer may be formed of a blend of cellulose pulp fibers and melt spun filaments. The scrim layers may be formed of melt spun filaments, and the filaments forming one or both scrim layers may have a number average diameter of 4.5 μm or less. Filaments of one or both of the scrim layers, and optionally the core layer, may also be meltblown filaments. Alternatively, the filaments forming the scrim layers may constitute from 1 to 13 percent of the weight of the structure. Alternatively, the scrim layers may have a combined basis weight of from 0.1 gsm to less than 3.0 gsm. A method for forming the structure, including direct formation of layers, is also disclosed.

ENHANCED CO-FORMED/MELTSPUN FIBROUS WEB STRUCTURE

An enhanced, co-formed fibrous web structure is disclosed. The web structure may have a co-formed core layer sandwiched between two scrim layers. The core layer may be formed of a blend of cellulose pulp fibers and melt spun filaments. The scrim layers may be formed of melt spun filaments, and the filaments forming one or both scrim layers may have a number average diameter of 4.5 μm or less. Filaments of one or both of the scrim layers, and optionally the core layer, may also be meltblown filaments. Alternatively, the filaments forming the scrim layers may constitute from 1 to 13 percent of the weight of the structure. Alternatively, the scrim layers may have a combined basis weight of from 0.1 gsm to less than 3.0 gsm. A method for forming the structure, including direct formation of layers, is also disclosed.

Methods, processes, and apparatuses for producing dyed and welded substrates

A dyeing and welding process may be configured to convert a substrate into a welded substrate having at least some color imparted thereto via a dye and/or coloring agent by applying a process solvent having a dye and/or coloring agent therein to the substrate, wherein the process solvent interrupts one or more intermolecular force between one or more component in the substrate. The substrate may be configured as a natural fiber, such as cellulose, hemicelluloses, and silk. The process solvent may include a binder, such as dissolved biopolymer (e.g., cellulose). After application of a process solvent comprised of a dye and/or coloring agent, the substrate may be exposed to a second application of a process solvent comprised of a binder, which second application may occur before or after a process temperature/pressure zone, process solvent recovery zone, and/or drying zone.

Methods, processes, and apparatuses for producing dyed and welded substrates

A dyeing and welding process may be configured to convert a substrate into a welded substrate having at least some color imparted thereto via a dye and/or coloring agent by applying a process solvent having a dye and/or coloring agent therein to the substrate, wherein the process solvent interrupts one or more intermolecular force between one or more component in the substrate. The substrate may be configured as a natural fiber, such as cellulose, hemicelluloses, and silk. The process solvent may include a binder, such as dissolved biopolymer (e.g., cellulose). After application of a process solvent comprised of a dye and/or coloring agent, the substrate may be exposed to a second application of a process solvent comprised of a binder, which second application may occur before or after a process temperature/pressure zone, process solvent recovery zone, and/or drying zone.

Eco-friendly netting and methods of growing and harvesting sod using the same
11690329 · 2023-07-04 ·

An eco-friendly netting for growing and/or harvesting sod, plants, and/or any type of vegetation is disclosed herein. The eco-friendly netting includes a netting body portion forming a pattern of netting apertures, the netting body portion is formed from a material that is at least partially biodegradable. The eco-friendly netting may be preseeded. The eco-friendly netting may be treated or processed with anti-rot agents, degrading accelerators, degrading inhibitors, nutrients, fertilizers, pesticides, fungicides, algaecides, herbicides, water absorption/retention enhancers or any combination thereof. Methods of growing sod and harvesting sod, which utilize the eco-friendly netting, are also disclosed herein. In one or more embodiments, the eco-friendly netting may be treated or processed to increase or decrease its functional longevity.

SYSTEM AND PROCESS FOR PREPARING A FIBROUS NONWOVEN COMPOSITE FABRIC
20220372655 · 2022-11-24 · ·

A system having a first polymer source and a spin beam in fluid communication with the first polymer source is provided. The spin beam includes a spinneret assembly having filament nozzles configured and arranged to extrude a plurality of filaments of a first polymer. A gas distribution plate is disposed downstream of the spinneret assembly, and includes a plurality of gas distribution slots that are configured and arranged to receive two or more corresponding filament nozzles of the spinneret assembly therein. A stream of gas is introduced into the plurality of slots to draw and attenuate the filaments extruded by the plurality of filament nozzles. The drawn and attenuated filaments are collected on a collection surface disposed downstream of the gas distribution plate to form a nonwoven fabric. A solid additive, such as pulp fibers may be blended with the filaments prior to collecting the filaments on the collection surface.

SYSTEM AND PROCESS FOR PREPARING A FIBROUS NONWOVEN COMPOSITE FABRIC
20220372655 · 2022-11-24 · ·

A system having a first polymer source and a spin beam in fluid communication with the first polymer source is provided. The spin beam includes a spinneret assembly having filament nozzles configured and arranged to extrude a plurality of filaments of a first polymer. A gas distribution plate is disposed downstream of the spinneret assembly, and includes a plurality of gas distribution slots that are configured and arranged to receive two or more corresponding filament nozzles of the spinneret assembly therein. A stream of gas is introduced into the plurality of slots to draw and attenuate the filaments extruded by the plurality of filament nozzles. The drawn and attenuated filaments are collected on a collection surface disposed downstream of the gas distribution plate to form a nonwoven fabric. A solid additive, such as pulp fibers may be blended with the filaments prior to collecting the filaments on the collection surface.

HIGH PARTICLE CAPTURE MOISTURE ABSORBING FABRIC
20220347611 · 2022-11-03 ·

A gas filtering medium is composed of hydrophobic polyester fiber as from 20-80% by total weight of textile fibers and 80-20% by total weight of hydrophilic textile fibers and a microfibrillated cellulose fiber in a weight/weight ratio of 1.5-8.5/100 parts by weight of total textile fiber.

HIGH PARTICLE CAPTURE MOISTURE ABSORBING FABRIC
20220347611 · 2022-11-03 ·

A gas filtering medium is composed of hydrophobic polyester fiber as from 20-80% by total weight of textile fibers and 80-20% by total weight of hydrophilic textile fibers and a microfibrillated cellulose fiber in a weight/weight ratio of 1.5-8.5/100 parts by weight of total textile fiber.

Wipes having high sustainable content

A method of preparing a cleaning wipe having a high sustainable polymer content is provided. The cleaning wipe includes a fibrous layer having fibers of a melt spinnable sustainable polymer; and an abrasive layer having meltblown fibers of a melt spinnable sustainable polymer. The abrasive layer defining an outer surface of the cleaning wipe, and includes a plurality of abrasive structures formed thereon in which the abrasive structures are formed from conglomerated fibers, meltblown shot, fibers having average diameters greater than 4 micrometers and fibers having a tortuous geometry. The melt spinnable sustainable polymer content of the cleaning wipe is at least 50 weight % by weight of the cleaning wipe. A method of preparing the cleaning wipe is also provided.