Fibrous structures, for example pre-moistened fibrous structures, having a novel contact surface (micro protrusion surface) and methods for using the fibrous structures and making the fibrous structures are provided.

Fibrous structures, for example pre-moistened fibrous structures, having a novel contact surface (micro protrusion surface) and methods for using the fibrous structures and making the fibrous structures are provided.

A smokeless tobacco product includes smokeless tobacco and structural fibers. The structural fibers forming a network in which the smokeless tobacco is entangled. The structural fibers have a composition different from the smokeless tobacco. The tobacco-entangled fabric can have an overall oven volatiles content of at least 10 weight percent. In some embodiments, the structural fibers form a nonwoven network. In some embodiments, fibrous structures of the smokeless tobacco are entangled with the structural fibers.

A smokeless tobacco product includes smokeless tobacco and structural fibers. The structural fibers forming a network in which the smokeless tobacco is entangled. The structural fibers have a composition different from the smokeless tobacco. The tobacco-entangled fabric can have an overall oven volatiles content of at least 10 weight percent. In some embodiments, the structural fibers form a nonwoven network. In some embodiments, fibrous structures of the smokeless tobacco are entangled with the structural fibers.

A system having a first polymer source and a spin beam in fluid communication with the first polymer source is provided. The spin beam includes a spinneret assembly having filament nozzles configured and arranged to extrude a plurality of filaments of a first polymer. A gas distribution plate is disposed downstream of the spinneret assembly, and includes a plurality of gas distribution slots that are configured and arranged to receive two or more corresponding filament nozzles of the spinneret assembly therein. A stream of gas is introduced into the plurality of slots to draw and attenuate the filaments extruded by the plurality of filament nozzles. The drawn and attenuated filaments are collected on a collection surface disposed downstream of the gas distribution plate to form a nonwoven fabric. A solid additive, such as pulp fibers may be blended with the filaments prior to collecting the filaments on the collection surface.

The present invention relates to the manufacturing equipment for web materials comprising fibers and particulate material, to a process of operating such an equipment and to particular materials resulting therefrom. Coaxially meltblown fibres are combined with a stream of particulate or short fiber material and the resulting commingled mixture is deposited onto a collector. The meltblown fibers are formed by nozzles which are divided into two or more sub-arrays configured to produce two or more different types of fiber, having e.g. different diameters and/or polymer composition.

After cellulose fibers and cellulose ester fibers are co-refined, they are fed to a blend tank continuously feeds a wet laid process. The composition in the blend tank includes co-refined cellulose fibers and cellulose ester fibers and one or more additives, and the cellulose ester fibers have a denier per filament (DPF) of less than 3, a cut length of less than 6 mm, crimped, or non-round with a DPF of less than 3.

A non-woven sheet (10) comprises at least one zone of reinforcement (20a, 20b, 20c, 20d) in which fibers and/or filaments constituting the sheet are bonded together in a reinforcing pattern (22) comprising a plurality of geometric shapes (24), the zone of reinforcement extending over the entire length (L) of the sheet measured in the longitudinal direction (X1), and over a width (l1, l2) strictly less than the width (l) of the sheet (10) measured in a lateral direction (Y1) orthogonal to the longitudinal direction (X1). The sheet (10) thus further comprises at least one non-reinforced zone (30a, 30b). Because of the bonding between the fibers and/or filaments, the elongation of the reinforced zone (20a, 20b, 20c, 20d) under the effect of a given force exerted in a longitudinal direction of the sheet (10) is less than the elongation of the non-reinforced zone under the effect of the same force. Such a sheet (10) may be used in particular for fabricating a laminated assembly.

A non-woven sheet (10) comprises at least one zone of reinforcement (20a, 20b, 20c, 20d) in which fibers and/or filaments constituting the sheet are bonded together in a reinforcing pattern (22) comprising a plurality of geometric shapes (24), the zone of reinforcement extending over the entire length (L) of the sheet measured in the longitudinal direction (X1), and over a width (l1, l2) strictly less than the width (l) of the sheet (10) measured in a lateral direction (Y1) orthogonal to the longitudinal direction (X1). The sheet (10) thus further comprises at least one non-reinforced zone (30a, 30b). Because of the bonding between the fibers and/or filaments, the elongation of the reinforced zone (20a, 20b, 20c, 20d) under the effect of a given force exerted in a longitudinal direction of the sheet (10) is less than the elongation of the non-reinforced zone under the effect of the same force. Such a sheet (10) may be used in particular for fabricating a laminated assembly.

The present invention discloses a nonwoven web and methods for manufacturing the nonwoven web. One aspect of the invention includes a plurality of outwardly facing nozzles that are positioned at various angles with respect to the axis of a pipe the nozzles are located on. Another aspect of the invention pertains to perturbing at least a portion of a fiber matrix prior to the fiber matrix collecting on a forming surface. The perturbed fiber matrix provides for an increase in cross-machine direction fiber strength of the nonwoven web.