A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by actuators to extend or retract the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further can be controlled in conjunction with the movement of the gauge parts, while the backing feed can also be controlled, to enable formation of tufts of yarns at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.

A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by activators to extend or retract the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further will be controlled to back-rob yarns not picked-up by the gauge parts, while the backing feed will be controlled to enable formation of tufts at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.

A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by activators to extend or retract the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further will be controlled to back-rob yarns not picked-up by the gauge parts, while the backing feed will be controlled to enable formation of tufts at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.

A roller assembly having a central axis can comprise a roller having an outer surface and defining an inner bore. The apparatus can further comprise a bushing comprising a sleeve having an outer surface and defining an inner bore. The inner bore of the sleeve can have an operative circumference. The sleeve comprises a bladder that is configured to expand radially upon receipt of a fluid to reduce the operative circumference of the inner bore. The bushing can further comprise a flange extending radially outwardly from the sleeve. The flange defines a vessel containing fluid therein. The vessel is in fluid communication with the bladder of the sleeve. The bushing comprises an actuator that is configured to cause the fluid from the vessel of the flange to flow into the bladder of the sleeve. An alignment feature can be configured to rotationally position the roller relative to the bushing.

A presser foot module (50) for a tufting machine. The module has a module body (13) for attachment to a tufting machine and the plurality of fingers (12) extending from the body in a first direction which, in use, is opposite to the direction in which the backing medium (1) is fed through the tufting machine. The module body (13) has a downwardly depending lip (53) defining a presser surface (53A) extending across an end of the body which is adjacent to the interface with the fingers (12). Each finger (12) has an unsupported end opposite to the module body (13) so as to provide access to an open gap between adjacent fingers in a direction opposite to the first direction.

A presser foot module (50) for a tufting machine. The module has a module body (13) for attachment to a tufting machine and the plurality of fingers (12) extending from the body in a first direction which, in use, is opposite to the direction in which the backing medium (1) is fed through the tufting machine. The module body (13) has a downwardly depending lip (53) defining a presser surface (53A) extending across an end of the body which is adjacent to the interface with the fingers (12). Each finger (12) has an unsupported end opposite to the module body (13) so as to provide access to an open gap between adjacent fingers in a direction opposite to the first direction.

A shiftable backing feed or shiftable needle assembly is utilized with a tufting machine having reciprocating needles and gauge parts for seizing or cutting yarns wherein yarn placement patterns can be utilized to tuft at different gauge densities while maintaining the same pattern sizes and appearance, and gauge parts are adapted for high density stitching.

A shiftable backing feed or shiftable needle assembly is utilized with a tufting machine having reciprocating needles and gauge parts for seizing or cutting yarns wherein yarn placement patterns can be utilized to tuft at different gauge densities while maintaining the same pattern sizes and appearance, and gauge parts are adapted for high density stitching.

A computer implemented method (100) and system (200) for indexed tufting of a backing material (200) by a robot tufter. The method comprises: receiving (102) or accessing grid geometry of a backing material (200) wherein the grid geometry is based on a periodicity and dimensions of grid locations (204) of the backing material (200) and representative of optimal locations to receive a tufting needle; determining (104) indexed positions of grid locations of the backing material relative to the tufting needle of the robot tufter using a reference point that is fixed relative to the backing material (200); and controlling (106) the robot tufter to penetrate one or more specified indexed grid locations of the backing material with the tufting needle to create a tuft at the one or more specified indexed grid locations.

A computer implemented method (100) and system (200) for indexed tufting of a backing material (200) by a robot tufter. The method comprises: receiving (102) or accessing grid geometry of a backing material (200) wherein the grid geometry is based on a periodicity and dimensions of grid locations (204) of the backing material (200) and representative of optimal locations to receive a tufting needle; determining (104) indexed positions of grid locations of the backing material relative to the tufting needle of the robot tufter using a reference point that is fixed relative to the backing material (200); and controlling (106) the robot tufter to penetrate one or more specified indexed grid locations of the backing material with the tufting needle to create a tuft at the one or more specified indexed grid locations.