The present invention discloses a production method of continuous carpet mat, it includes the following process steps: providing carpet, buffering, commence gluing, drying, and commence pressing and cutting. With the implementation of the present invention, process steps of different production speeds in production lines can be coordinated and combined to make whole production line easy to be maintained and non-stop producing even when any process step stopped for maintenance or malfunctioning. Manpower, production time, machinery cost, material cost and the whole production cost can be greatly reduced, thus efficient production lines are provided and competitiveness of the industry is greatly improved.

Systems and methods for producing BCF yarns include providing at least one color enhancement method for enhancing the color and/or hue of at least one of the N bundles of filaments. The color enhancement methods include tacking one or more of the bundles of spun filaments prior to and/or during drawing, texturizing one or more bundles of spun filaments individually from the other bundles of spun filaments, providing intermediate tacking of at least one bundle of texturized filaments and feeding the tacked and texturized filaments to a mixing cam for positioning tacked and texturized bundles relative one to the other before reaching the final tacking device, or combinations thereof.

A manufactured composite comprising synthetic turf and impermeable geomembrane is used in a single-layer capping system as the single layer to provide permanent, impermeable and functional aesthetic cover for a job site. During installation of composite pieces at a job site, an edge portion of a tufted section of a second composite piece is overlaid onto an edge untufted section of the first composite piece already laid and anchored over foundation soil to form a reinforced overlapping seam, through which the two composite pieces are physically and permanently joined together. As composite pieces are joined together, the continuity of synthetic grass and the continuity of impermeability are extended and realized over the entire site to form permanent, impermeable and functional aesthetic cover for a job site.

A carpet product including a primary backing layer and a plurality of yarn tufts. The plurality of yarn tufts are tufted in and extend upwardly from a top surface of the primary backing layer to form a tufted carpet product. The carpet product has an inner portion and a peripheral portion surrounding at least a portion of the inner portion and extending along at least one of the edges of the primary backing layer. The plurality of yarn tufts include a plurality of peripheral yarn tufts positioned within the peripheral portion of the tufted carpet product. A portion of the peripheral yarn tufts are anchored to other peripheral yarn tufts. At least a portion of each anchored peripheral yarn tuft is entangled with one or more of the other peripheral yarn tufts.

An artificial turf mat includes a backing and a number of protruding artificial grass blades divided into rows and connected thereto. The mutual distance between successive blades in a row is substantially equal to the distance between adjacent rows and amounts to at least 10 mm. Such an artificial turf mat can be used to form artificial turf fields, for example, on which sports, and in particular ball sports, are played.

A deconstructed tufted carpet having an at least partially visible primary backing. In aspects, deconstructed carpet can utilize the primary backing layer as a design element of the overall pattern and styling in order to reduce material use, waste and the ounce weight of the finished carpet and to improve the method of carpet construction. In order to expose the primary backing, at least some yarn can be pulled very low in the pattern areas to expose the primary backing layer. It is contemplated that the primary backing layer can have a color that comprises part of the overall pattern and styling of the carpet.

A system and method for forming patterned tufted fabrics such as carpets, including the formation of patterns having cut pile and loop pile tufts therein. The system includes a pair of needle bars each carrying a series of needles to which a plurality of yarns are fed. Cut pile hooks are arranged along a cut pile side of a tufting zone, in a position to engage the needles of one of the needle bars, while loop pile loopers are arranged along the opposite loop pile side of the tufting zone, in a position to engage the needles of the other one of the needle bars. A backing material is fed through the tufting zone, and as loop pile tufts of yarns are formed in the backing material, the needles mounted along a needle bar extending along the cut pile side of the tufting zone can be shifted to an off-gauge position, with the yarn feed to these needles further being controlled, to substantially prevent engagement and pick-up of the yarns carried by such needles by the cut pile hooks.

An integrated photovoltaic module mounting system having a friction member for engagement with a portion of a tufted geosynthetic cover and optionally attaching connectors attached to a photovoltaic module and to the tufted geosynthetic cover, for collecting and utilizing solar energy. A method of securing a photovoltaic module to a tufted geosynthetic cover is disclosed.

An integrated photovoltaic module mounting system having a friction member for engagement with a portion of a tufted geosynthetic cover and optionally attaching connectors attached to a photovoltaic module and to the tufted geosynthetic cover, for collecting and utilizing solar energy. A method of securing a photovoltaic module to a tufted geosynthetic cover is disclosed.

Carpet designs can be provided having new features. Specifically, design elements can be provided intermediate or on the primary backing and the stitches with various embodiments in an “under tufted” manner.