A method of manufacturing a midsole for an article of footwear includes cutting a pattern of openings at least partway through a midsole with a cutting tool driven by an embroidery machine. An article of footwear includes a midsole defining a pattern of openings extending at least partway through the midsole. An inner surface of the midsole is contoured and the midsole includes upwardly-extending sidewalls. At least some of the openings extend relatively nonparallel with one another through the sidewalls and splay away from one another along longitudinal axes of the openings.

A punching device is provided with a punching head, a vacuum apparatus, a suction flow passage, and a suction switching apparatus. The punching head includes a plurality of hollow rods that move vertically, and punching tools each having an axially extending through hole provided at each front end of the hollow rods. The vacuum apparatus serves to suck punched chips generated during the punching process of the punching head. The suction flow passage selectively communicates the through holes of the punching tools with the vacuum apparatus. The suction switching apparatus changes a path of the suction flow passage so that the suction flow passage communicates only with a hollow rod performing a punching process, among the plurality of hollow rods.

A method of manufacturing a midsole for an article of footwear includes cutting a pattern of openings at least partway through a midsole with a cutting tool driven by an embroidery machine. An article of footwear includes a midsole defining a pattern of openings extending at least partway through the midsole. An inner surface of the midsole is contoured and the midsole includes upwardly-extending sidewalls. At least some of the openings extend relatively nonparallel with one another through the sidewalls and splay away from one another along longitudinal axes of the openings.

A method of manufacturing a midsole for an article of footwear includes cutting a pattern of openings at least partway through a midsole with a cutting tool driven by an embroidery machine. An article of footwear includes a midsole defining a pattern of openings extending at least partway through the midsole. An inner surface of the midsole is contoured and the midsole includes upwardly-extending sidewalls. At least some of the openings extend relatively nonparallel with one another through the sidewalls and splay away from one another along longitudinal axes of the openings.

A holder member includes a planar portion, a mounting portion, a color reference member, and an affixing device. The planar portion has a surface that is planar. The mounting portion supports the planar portion. The mounting portion is also configured to be removably mounted on an embroidery frame moving mechanism of a sewing machine. The color reference member is provided on the planar portion. The color reference member also shows a color that serves as a reference. The affixing device is configured to fix in place an object that has been placed on the planar portion.

A manufacturing method of a trim cover surface material, includes: providing a jig including a first frame configured to hold an outer periphery of an outer material and a second frame configured to hold an outer periphery of a wadding material by overlapping the wadding material on the outer material which is held by the first frame; holding the outer periphery of the outer material with the first frame of the jig; forming through holes at the outer material which is held by the jig; holding the outer periphery of the wadding material with the second frame of the jig while the outer material is held by the first frame of the jig; and forming stitches at the outer material and the wadding material which are overlapped and held by the jig.

A sewing machine includes a needle bar to which a sewing needle is attached, a needle bar up-and-down motion mechanism moving the needle bar up and down and a cutting unit including a cutting needle having a distal end formed with a blade and a cutting needle up-and-down motion mechanism which is independent of the needle bar up-and-down motion mechanism and moves the cutting needle up and down. The cutting unit is located on a sewing machine bed with the blade being directed upward.

A sewing machine includes a needle bar to which a sewing needle is attached, a needle bar up-and-down motion mechanism moving the needle bar up and down and a cutting unit including a cutting needle having a distal end formed with a blade and a cutting needle up-and-down motion mechanism which is independent of the needle bar up-and-down motion mechanism and moves the cutting needle up and down. The cutting unit is located on a sewing machine bed with the blade being directed upward.

A method of applying stitching to an interior component is provided herein. The interior component having only a single layer of a substrate layer. The method including the steps of: a) penetrating substrate layer with an awl to form a piercing therethrough; b) retracting the awl from the substrate layer; c) inserting a needle of a sewing head through the piercing through the substrate layer to grasp a thread positioned on a show surface of the outer skin layer; d) pulling the thread through the substrate layer; e) looping the thread with a previous stitch passed through the substrate layer; f) advancing the sewing head to another position with respect to the interior component, wherein a backside of the substrate layer is free of obstructions; and g) repeating steps a-f until a predetermined amount of stitches are applied to the interior component.

A method of applying stitching to an interior component is provided herein. The interior component having only a single layer of a substrate layer. The method including the steps of: a) penetrating substrate layer with an awl to form a piercing therethrough; b) retracting the awl from the substrate layer; c) inserting a needle of a sewing head through the piercing through the substrate layer to grasp a thread positioned on a show surface of the outer skin layer; d) pulling the thread through the substrate layer; e) looping the thread with a previous stitch passed through the substrate layer; f) advancing the sewing head to another position with respect to the interior component, wherein a backside of the substrate layer is free of obstructions; and g) repeating steps a-f until a predetermined amount of stitches are applied to the interior component.