D06H3/10

MANAGING A MANUFACTURING PROCESS BASED ON HEURISTIC DETERMINATION OF PREDICTED DAMAGES

A method, system and computer program product for a heuristic determination of in-process damage class control to manage expected output product category. The heuristic technique determines the predicted damages and their ranges while keeping the initial expected defects, the respective classes and range of defect and mitigation. The method dynamically computes a damage mitigation range of operation while being within the overall constraints and completes the computation in smaller number of loops being run at the edge computers so that the manufacturing equipment can operate at a higher velocity for higher quality of the output. The method includes a step of reducing error of the co-efficient and damage counts. An Internet of Things (IoT) based robot is used to mitigate the damages in the manufacturing steps to ensure that the output class of the product remains what was expected at the start despite damages and mitigation measures.

Luminating garment inspection device
11150194 · 2021-10-19 ·

A luminating protective hood inspection device includes a luminating device within a designated inspection zone where a garment can be viewed. A transparent dome for the garment “protective hood” can be fit over to simulate a garment function. A rotating system provides a method where the garment can pass in front of the inspection zone. Various controls are provided including an on/off switch and or brightness control, a foot operated control switch, and a lightweight portable compact frame.

Metal detectable scouring pad

A detectable scouring pad is provided that is made with a sparse unwoven base polymer that defines the pad shape, an overcoating of cured thermoset resin loaded with a particulate on the base polymer, the particulate present in an amount to render the polymer detectable by X-ray detection or magnetometer detection. A process of detecting a scouring pad includes forming a fiber composed of a base polymer having a cross-section and a length, and distributing a particulate on the thermoplastic polymer in a thermoset resin matrix. The process further includes forming a sparse unwoven thermoplastic polymer from the fiber, and manufacturing the scouring pad from the sparse unwoven polymer by overcoating the base polymer with a particulate loaded thermoset resin. The scouring pad is passed through an X-ray detector or a magnetometer detector, and a signal is collected from the detector indicative of the presence of the scouring pad.

Metal detectable scouring pad

A detectable scouring pad is provided that is made with a sparse unwoven base polymer that defines the pad shape, an overcoating of cured thermoset resin loaded with a particulate on the base polymer, the particulate present in an amount to render the polymer detectable by X-ray detection or magnetometer detection. A process of detecting a scouring pad includes forming a fiber composed of a base polymer having a cross-section and a length, and distributing a particulate on the thermoplastic polymer in a thermoset resin matrix. The process further includes forming a sparse unwoven thermoplastic polymer from the fiber, and manufacturing the scouring pad from the sparse unwoven polymer by overcoating the base polymer with a particulate loaded thermoset resin. The scouring pad is passed through an X-ray detector or a magnetometer detector, and a signal is collected from the detector indicative of the presence of the scouring pad.

Filament count reduction for carbon fiber tow
10570536 · 2020-02-25 · ·

A process and apparatus for separating a carbon filament tow into a set of reduced filament count bundles. The process includes feeding a tow of carbon filaments into a guide array, mechanically splitting the tow within the guide array into filament bundles, removing a coating from the filament bundles, feeding the filament bundles into a guide pin assembly to separate the filament bundles with a reduced filament count from one another, applying a false twist to the filament bundles to loosen individual filaments then recombining the individual filaments of each filament bundle into a re-bundled ribbon. Coatings may be applied to each re-bundled ribbon prior to winding each re-bundled ribbon onto a take-up.

Filament count reduction for carbon fiber tow
10570536 · 2020-02-25 · ·

A process and apparatus for separating a carbon filament tow into a set of reduced filament count bundles. The process includes feeding a tow of carbon filaments into a guide array, mechanically splitting the tow within the guide array into filament bundles, removing a coating from the filament bundles, feeding the filament bundles into a guide pin assembly to separate the filament bundles with a reduced filament count from one another, applying a false twist to the filament bundles to loosen individual filaments then recombining the individual filaments of each filament bundle into a re-bundled ribbon. Coatings may be applied to each re-bundled ribbon prior to winding each re-bundled ribbon onto a take-up.

METAL DETECTABLE SCOURING PAD
20190257028 · 2019-08-22 ·

A detectable scouring pad is provided that is made with a sparse unwoven base polymer that defines the pad shape, an overcoating of cured thermoset resin loaded with a particulate on the base polymer, the particulate present in an amount to render the polymer detectable by X-ray detection or magnetometer detection. A process of detecting a scouring pad includes forming a fiber composed of a base polymer having a cross-section and a length, and distributing a particulate on the thermoplastic polymer in a thermoset resin matrix. The process further includes forming a sparse unwoven thermoplastic polymer from the fiber, and manufacturing the scouring pad from the sparse unwoven polymer by overcoating the base polymer with a particulate loaded thermoset resin. The scouring pad is passed through an X-ray detector or a magnetometer detector, and a signal is collected from the detector indicative of the presence of the scouring pad.

METAL DETECTABLE SCOURING PAD
20190257028 · 2019-08-22 ·

A detectable scouring pad is provided that is made with a sparse unwoven base polymer that defines the pad shape, an overcoating of cured thermoset resin loaded with a particulate on the base polymer, the particulate present in an amount to render the polymer detectable by X-ray detection or magnetometer detection. A process of detecting a scouring pad includes forming a fiber composed of a base polymer having a cross-section and a length, and distributing a particulate on the thermoplastic polymer in a thermoset resin matrix. The process further includes forming a sparse unwoven thermoplastic polymer from the fiber, and manufacturing the scouring pad from the sparse unwoven polymer by overcoating the base polymer with a particulate loaded thermoset resin. The scouring pad is passed through an X-ray detector or a magnetometer detector, and a signal is collected from the detector indicative of the presence of the scouring pad.

Managing a manufacturing process based on heuristic determination of predicted damages

A method, system and computer program product for a heuristic determination of in-process damage class control to manage expected output product category. The heuristic technique determines the predicted damages and their ranges while keeping the initial expected defects, the respective classes and range of defect and mitigation. The method dynamically computes a damage mitigation range of operation while being within the overall constraints and completes the computation in smaller number of loops being run at the edge computers so that the manufacturing equipment can operate at a higher velocity for higher quality of the output. The method includes a step of reducing error of the co-efficient and damage counts. An Internet of Things (IoT) based robot is used to mitigate the damages in the manufacturing steps to ensure that the output class of the product remains what was expected at the start despite damages and mitigation measures.