A manufactured shearling material comprises a leather layer and a knitted wool layer laminated together. The leather layer may be made by grinding up waste/scrap leather and adhering it to a backing, and giving texture (or texturizing) a surface to give the surface a particular feel (e.g., a suede feel). The scrap leather may be from various animals, including cows, sheep, etc. The knitted wool layer may comprise recycled wool clippings organized together to simulate the fur surface of natural shearling, and the wool clippings may be combined with one or more additional materials (e.g., fur, cotton, polyester, Tencel, silk, etc.) at various blends (e.g., 80/20 blend of wool and Tencel) to control the feel, aesthetics, and/or functionality, etc. of the knitted wool layer. Furs, hair, or other materials other may be utilized instead of the recycled wool clippings. An additional layer may be provided on top of the leather, with such additional layer being a synthetic recycled fabric.

The present invention provides an anti-pilling wool fabric with a coating having pilling resistance and resistance to fiber loss from fabric surface. The coating is formed by a coating formulation including at least two diisocyanates, at least two catalyst, a water dispersing agent, a buffer and water, which provides a polycarbodiimide crosslinker reactive to the relative less reactive groups on polypeptide of the wool fabric and promotes crosslinking between polypeptides of the wool fabric under relatively mild processing conditions so as to enhance mechanical strength of the wool fabric whilst no significant effect of the original finish merino wool fabric and/or garment and fiber loss from fabric surface are observed, compared to conventional treatment methods on wool fabric. A corresponding coating formulation and method of fabricating the anti-pilling wool fabric are also provided. The present invention is applicable to finished wool fabric which fibers are already with colorant(s), and/or dye(s), and/or reactive dye(s).

An article of apparel including insulation material includes an insulating layer formed of waterfowl fibers and synthetic fibers. The waterfowl fibers can be present in an amount of at least 20% by weight of the insulating layer. The insulating layer is generally free of waterfowl plumage.

A soft-substrate carpet made from recycled yarns includes a carpet fiber layer and a recycled fiber layer in a top-to-bottom order, wherein the carpet fiber layer comprises carpet fibers and a first non-woven scrim, the carpet fibers being tufted on the first non-woven scrim, and the recycled fiber layer comprises recycled fibers and a second non-woven scrim, the recycled fibers being tufted on the second non-woven scrim; the carpet fiber layer and the recycled fiber layer are permanently bonded.

The invention is directed to a method for producing a composite material comprising a biofabricated material and a secondary component. The secondary component may be a porous material, such as a sheet of paper, cellulose, or fabric that has been coated or otherwise contacted with the biofabricated material. The biofabricated material comprises a uniform network of crosslinked collagen fibrils and provides strength, elasticity and an aesthetic appearance to the composite material.

A preparation process of spunlace intertwining type recycled cow leather comprises a material preparation process, a cow leather fiber web forming process, as well as a mixed fiber web forming process, an overlapped web forming process, a base fabric manufacturing process and a cow leather finished product manufacturing process which are sequentially arranged according to a preparation process flow; the base fabric manufacturing process comprises a buffing process, a single-side immersion treatment process and an ironing process which are sequentially arranged for manufacturing the overlapped web into the base fabric; and the single-side immersion treatment process comprises the steps of subjecting a single side of the base fabric to single-side coating treatment of the water-based PU material or the oil-based PU material by adopting an inverted feeding device and using a water-based PU material or an oil-based PU material as a coating so as to form a single-side permeable immersion layer of the base fabric.

A soft-substrate carpet made from recycled yarns includes a carpet fiber layer and a recycled fiber layer in a top-to-bottom order, wherein the carpet fiber layer comprises carpet fibers and a first non-woven scrim, the carpet fibers being tufted on the first non-woven scrim, and the recycled fiber layer comprises recycled fibers and a second non-woven scrim, the recycled fibers being tufted on the second non-woven scrim; the carpet fiber layer and the recycled fiber layer are permanently bonded.

An article of apparel including insulation material is discussed. The insulation material includes an insulating layer formed of waterfowl fibers and synthetic fibers. The waterfowl fibers are present in an amount of at least 20% by weight of the insulating layer. The insulating layer is generally free of waterfowl plumage.

The invention is directed to a composite material comprising a biofabricated material and a secondary component. The secondary component may be a porous material, such as a sheet of paper, cellulose, or fabric that has been coated or otherwise contacted with the biofabricated material. The biofabricated material comprises a uniform network of crosslinked collagen fibrilsand provides strength, elasticity and an aesthetic appearance to the composite material.

A biofabricated material comprising a network of crosslinked collagen fibrils produced from recombinant collagen that contains substantially no 3-hydroxyproline residues is disclosed. This material is composed of collagen which is also a major component of natural leather and is produced by a process of fibrillation of collagen molecules into fibrils, crosslinking the fibrils and lubricating the crosslinked fibrils. Unlike natural leathers, this biofabricated material exhibits non-anisotropic (not directionally dependent) physical properties, for example, a sheet of biofabricated material can have substantially the same elasticity or tensile strength when stretched or stressed in different directions. Unlike natural leather, it has a uniform texture that facilitates uniform uptake of dyes and coatings. Aesthetically, it produces a uniform and consistent grain for ease of manufacturability. It can have substantially identical grain, texture and other aesthetic properties on both sides distinct from natural leather where the grain increases from one side (e.g., distal surface) to the other (proximal inner layers).