An aqueous polyurethane dispersion comprises a polyurethane polymer obtainable by the reaction of an isocyanate-functional polyurethane prepolymer A) with an isocyanate-reactive component B), wherein the isocyanate-functional prepolymer A) is obtainable by the reaction of a mixture comprising: a polyol component comprising a polyester polyol obtainable by the reaction of a mixture comprising an aliphatic dicarboxylic acid and at least one diol selected from the group consisting of linear aliphatic diols and a branched aliphatic diols; and a polyisocyanate component comprising ≧50 weight-%, based on the total weight of polyisocyanates, of dicyclohexylmethane diisocyanate. The isocyanate-reactive component B) comprises a compound comprising sulfonate groups which is employed in an amount of ≧3.5 weight-% to ≦10 weight-%, based on the total weight of the polyol component, the polyisocyanate component and the isocyanate-reactive component B). The invention also concerns the use of such an aqueous polyurethane dispersion for coatings, a method of manufacturing a coated substrate and to a coated substrate.

Aspects herein relate to apparel items and apparel systems that utilize applied or printed foam nodes to provide, among other things, stand-off between an apparel item and a wearer's skin surface. One or more of the foam nodes, or areas of the textile surrounding the foam nodes, may be perforated to provide a fluid communication path between an inner-facing surface and an outer-facing surface of the apparel item. The communication path may be used to facilitate air exchange between the external environment and the wearer's body and/or to provide an exit path for moisture vapor generated by the wearer.

A composite skin material for a vehicle includes a fibrous substrate, a polyurethane resin layer provided on the front side of the fibrous substrate, and a woven fabric adhered to the back side of the fibrous substrate through an adhesive layer comprising a polyurethane resin. Openings penetrating the fibrous substrate from the front of the polyurethane resin layer are provided in the composite skin material, and an opening ratio on the front of the polyurethane resin layer is 1 to 15%. The woven fabric has a warp density of 25 to 50 yarns/25.4 mm and a weft density of 30 to 50 yarns/25.4 mm, and the mass per unit area of the adhesive layer is 15 to 100 g/m.sup.2. The composite skin material has air permeability of 5 to 100 cm.sup.3/cm.sup.2.Math.s, tear strength of 20 to 150N, and tensile strength of 50 N/cm or more.

The invention relates to a method for producing a surface-structured layered material which has a backing layer (I) and a polyurethane layer (2) connected thereto, the backing layer (I) used, in particular in pieces, being a leather, preferably a smoothed full-grain leather or a split cowskin, a textile material, preferably a woven fabric or a knitted fabric, a cellulose fibre material, a split foam, a leather fibre material or a microfibre fleece and being connected to the layer (2), and the layer (2) applied to the backing layer (I) being at least one, preferably a single layer formed of a PU foam, in particular containing gas pockets, preferably a whipped PU foam optionally containing hollow microspheres and/or a PU foam containing hollow microspheres. According to the invention: —the PU foam, in particular containing gas pockets, is created with a PU dispersion mixture, wherein the individual PU dispersions used to create the PU dispersion mixture exhibit different softening points in the dry state; —to create the PU dispersion mixture, one or more PU dispersions having heat—preferably melting and contact adhesive properties and a softening point in the dry state greater than 40° C., preferably greater than 45° C., in an amount of 18 to 52 wt ¾ of the finished PU dispersion mixture is/are mixed with one or more PU dispersions without melting and contact adhesive properties and with a softening point greater than 95° C., preferably greater than 125° C., in an amount of 39 to 73 wt ¾ of the finished PU dispersion mixture; —the PU dispersion mixture for the layer (2) is applied to the backing layer (I) with a thickness such that the layer has a thickness in the dried state of 0.075 to 0.450 mm, preferably 0.150 to 0.280 mm; —before or during structuring of the PU foam, a further layer (3) of a non-foamed PU dispersion which is a mixture of multiple PU dispersions is applied to the layer (2); —the backing layer (I) is optionally cut or punched into banks or pattern parts before or after the application of the PU foam, in particular after the drying thereof, and the coated blanks or pattern parts are subjected to stamping or structuring under pressure and temperature; and —the backing layer (1), the further layer (3) and the layer (2) are compressed and joined to one another and structured with a die (4) under application of a contact pressure of 4 to 48 kg/cm2, preferably 4 to 48 kg/cm2, in particular 18 to 25 kg/cm2.

The present invention relates to a man-made leather having excellent air permeability and manufacturing method thereof, and more particularly, to a man-made leather having excellent air permeability capable of maintaining a permeability by urethane-coating only on a cotton portion of base fabric (20) formed with holes and capable of pattern transfer on release paper, and manufacturing method thereof.

According to the man-made leather having excellent air permeability and manufacturing method thereof, the air permeability can be maintained on the man-made leather by urethane-coating only on a cotton portion of base fabric (20) formed with holes while maintaining the luxury of fabric texture per se and toughness.

Methods for forming a composite by combining a perforated face layer and a backing scrim to make a material having sufficient airflow, tear strength and aesthetic features applicable to seating.

A composite material contains a nonwoven layer (i) which contains fibers formed from a first thermoplastic elastomer having meshes with a mesh size in the range from 10 to 100 μm, and a membrane layer (ii) which contains a second thermoplastic elastomer and having a layer thickness of less than 30 μm. The membrane is either pore-free (ii.1) or is porous and has pores with an average pore diameter of less than 2000 nm (ii.2). The membrane (ii) is at least partially in direct contact with the fibers of the nonwoven layer (i) and covers the mesh openings in the nonwoven layer (i) at least partially. The fibers of the first nonwoven layer (i) and the membrane (ii) in the contact area are at least partly joined to one another in an interlocking manner.

Provided is a composite thermal insulation sheet including an aerogel and a method for manufacturing the same. The methods yield an ultra-thin aerogel composite sheet having characteristics of low dust, high strength and high thermal insulation, thereby having an increased applicability thereof to an electronic device.

The disclosure relates to seamless manufacturing processes for 3-dimensional waterproof and breathable porous polymer membranes by spraying, dip-coating or painting a substrate with a dispersion having polymer, coated or non-coated particles and diluent and removing the particles by dissolution thus creating porosity after the 3D coating/shaping. The disclosure further relates to dispersions to obtain such membranes, to polymer membranes obtained, to shaped articles containing such membranes; to the use of such membranes, shaped articles and intermediates.

A composite skin material for a vehicle wherein a synthetic leather includes a surface resin layer having a plurality of openings, an adhesion layer present on the rear surface of the surface resin layer, and a fibrous base material present on the rear surface of the surface resin layer across the adhesion layer, and the adhesion layer is present only at the adherend part, except for the plurality of openings, in the rear surface of the surface resin layer, and the base material surface of the fibrous base material is bonded to the surface resin layer.