A conveyor belt includes a first outer sheet disposed on a loadbearing side of the conveyor belt, a second outer sheet disposed on a drive side of the conveyor belt, and an embedded tension-member system disposed between the two sides, which is in the form of cords running parallel in the longitudinal direction of the conveyor belt. The tension-member system includes steel and, prior to vulcanization of the conveyor belt, an expandable coating which, after vulcanization of the conveyor belt, has a pore structure provided to at least portions of the tension-member system. The sheets are formed from a polymeric material with resilient properties. In some aspects, the volume of the coating after vulcanization is from 30 to 5000% higher than prior to vulcanization. The coating may contain at least one of a blowing agent and/or microbeads.

A conveyor belt includes a first outer sheet disposed on a loadbearing side of the conveyor belt, a second outer sheet disposed on a drive side of the conveyor belt, and an embedded tension-member system disposed between the two sides, which is in the form of cords running parallel in the longitudinal direction of the conveyor belt. The tension-member system includes steel and, prior to vulcanization of the conveyor belt, an expandable coating which, after vulcanization of the conveyor belt, has a pore structure provided to at least portions of the tension-member system. The sheets are formed from a polymeric material with resilient properties. In some aspects, the volume of the coating after vulcanization is from 30 to 5000% higher than prior to vulcanization. The coating may contain at least one of a blowing agent and/or microbeads.

The invention relates to a method for filling in a tension member in particular for conveyor belts, in particular a tension member which is configured as a steel cable. The method is intended to allow the full penetration of the tension member structure. Here, the method contains at least the following method steps: —introducing the individual wires (2, 2′, 2″, 2′″, 2″″) of the strand (5) into the stranding head (1) of a stranding machine (10) and —partially or fully applying at least one coating agent to at least 50% of the individual wires (2, 2′, 2″, 2′″, 2″″) of the strand (5) prior to the twisting of the individual wires (2, 2′, 2″, 2′″, 2″″) to form a strand (5) or simultaneously with the twisting of the individual wires (2, 2′, 2″, 2′″, 2″″) to form a strand (5) and —twisting the individual wires (2, 2′, 2″, 2′″, 2″″) to form a strand (5), wherein at least 50% of the individual wires (2, 2′, 2″, 2′″, 2″″) have been provided with at least one coating agent, and —making a cable from at least one strand (5).

The invention relates to a method for filling in a tension member in particular for conveyor belts, in particular a tension member which is configured as a steel cable. The method is intended to allow the full penetration of the tension member structure. Here, the method contains at least the following method steps: —introducing the individual wires (2, 2′, 2″, 2′″, 2″″) of the strand (5) into the stranding head (1) of a stranding machine (10) and —partially or fully applying at least one coating agent to at least 50% of the individual wires (2, 2′, 2″, 2′″, 2″″) of the strand (5) prior to the twisting of the individual wires (2, 2′, 2″, 2′″, 2″″) to form a strand (5) or simultaneously with the twisting of the individual wires (2, 2′, 2″, 2′″, 2″″) to form a strand (5) and —twisting the individual wires (2, 2′, 2″, 2′″, 2″″) to form a strand (5), wherein at least 50% of the individual wires (2, 2′, 2″, 2′″, 2″″) have been provided with at least one coating agent, and —making a cable from at least one strand (5).

The invention relates to a method for filling in a tension member in particular for conveyor belts, in particular a tension member which is configured as a steel cable. The method is intended to allow the full penetration of the tension member structure. Here, the method contains at least the following method steps: introducing the individual wires (2, 2, 2, 2, 2) of the strand (5) into the stranding head (1) of a stranding machine (10) and partially or fully applying at least one coating agent to at least 50% of the individual wires (2, 2, 2, 2, 2) of the strand (5) prior to the twisting of the individual wires (2, 2, 2, 2, 2) to form a strand (5) or simultaneously with the twisting of the individual wires (2, 2, 2, 2, 2) to form a strand (5) and twisting the individual wires (2, 2, 2, 2, 2) to form a strand (5), wherein at least 50% of the individual wires (2, 2, 2, 2, 2) have been provided with at least one coating agent, and making a cable from at least one strand (5).

The invention relates to a method for filling in a tension member in particular for conveyor belts, in particular a tension member which is configured as a steel cable. The method is intended to allow the full penetration of the tension member structure. Here, the method contains at least the following method steps: introducing the individual wires (2, 2, 2, 2, 2) of the strand (5) into the stranding head (1) of a stranding machine (10) and partially or fully applying at least one coating agent to at least 50% of the individual wires (2, 2, 2, 2, 2) of the strand (5) prior to the twisting of the individual wires (2, 2, 2, 2, 2) to form a strand (5) or simultaneously with the twisting of the individual wires (2, 2, 2, 2, 2) to form a strand (5) and twisting the individual wires (2, 2, 2, 2, 2) to form a strand (5), wherein at least 50% of the individual wires (2, 2, 2, 2, 2) have been provided with at least one coating agent, and making a cable from at least one strand (5).

The invention relates to a method for filling in a tension member in particular for conveyor belts, in particular a tension member which is configured as a steel cable. The method is intended to allow the full penetration of the tension member structure. Here, the method contains at least the following method steps: introducing the individual wires (2, 2, 2, 2, 2) of the strand (5) into the stranding head (1) of a stranding machine (10) andpartially or fully applying at least one coating agent to at least 50% of the individual wires (2, 2, 2, 2, 2) of the strand (5) prior to the twisting of the individual wires (2, 2, 2, 2, 2) to form a strand (5) or simultaneously with the twisting of the individual wires (2, 2, 2, 2, 2) to form a strand (5) andtwisting the individual wires (2, 2, 2, 2, 2) to form a strand (5), wherein at least 50% of the individual wires (2, 2, 2, 2, 2) have been provided with at least one coating agent, andmaking a cable from at least one strand (5).

The invention relates to a method for filling in a tension member in particular for conveyor belts, in particular a tension member which is configured as a steel cable. The method is intended to allow the full penetration of the tension member structure. Here, the method contains at least the following method steps: introducing the individual wires (2, 2, 2, 2, 2) of the strand (5) into the stranding head (1) of a stranding machine (10) andpartially or fully applying at least one coating agent to at least 50% of the individual wires (2, 2, 2, 2, 2) of the strand (5) prior to the twisting of the individual wires (2, 2, 2, 2, 2) to form a strand (5) or simultaneously with the twisting of the individual wires (2, 2, 2, 2, 2) to form a strand (5) andtwisting the individual wires (2, 2, 2, 2, 2) to form a strand (5), wherein at least 50% of the individual wires (2, 2, 2, 2, 2) have been provided with at least one coating agent, andmaking a cable from at least one strand (5).

A wire rope has a lubricated core, an inner jacket in contact with the core, and outer strands wrapped around the inner jacket. An outer jacket surrounds the outer strands and contacts the inner jacket to form an integrated jacket. A method of forming an integrated jacket for a wire rope in which an inner jacket is cold applied and an outer jacket is applied by application of molten material to the inner jacket.

A wire rope has a lubricated core, an inner jacket in contact with the core, and outer strands wrapped around the inner jacket. An outer jacket surrounds the outer strands and contacts the inner jacket to form an integrated jacket. A method of forming an integrated jacket for a wire rope in which an inner jacket is cold applied and an outer jacket is applied by application of molten material to the inner jacket.