A synthetic rope (20) comprises a core (22) and at least a first layer surrounding the core (22). The first layer has first layer strands (26). The core has a fluted outer surface with spaced apart helical concave grooves. Each of these grooves contacts one of the first layer strands (26). The grooves have a radius of curvature (24) that is greater than the radius of curvature (14) of a circle having a same diameter as the contacting first layer strand before twisting.

A synthetic rope (20) comprises a core (22) and at least a first layer surrounding the core (22). The first layer has first layer strands (26). The core has a fluted outer surface with spaced apart helical concave grooves. Each of these grooves contacts one of the first layer strands (26). The grooves have a radius of curvature (24) that is greater than the radius of curvature (14) of a circle having a same diameter as the contacting first layer strand before twisting.

A production method for a headline sonar cable characterized by steps of: a. providing a first strength member (14); b. coupling to strength member (14) a conductor (122); c. forming a layer of polymeric material about the combination of strength member (14) and conductor (122) while ensuring that the conductor remains slack; d. forming a flow shield around the layer of polymeric material, thus forming an elongatable internally located conductive structure; and e. braiding a strength-member jacket layer (52) of polymeric material around the elongatable internally located conductive structure while ensuring that the conductor is slack when surrounded by the jacket layer (52). For another embodiment, an optical fibre is wrapped around the exterior of the layer of polymeric material within which is enclosed a braided conductor formed about the first strength member (14). Other embodiments employ further thermo-plastic layers and further sheaths and further conductors.

A production method for a headline sonar cable characterized by steps of: a. providing a first strength member (14); b. coupling to strength member (14) a conductor (122); c. forming a layer of polymeric material about the combination of strength member (14) and conductor (122) while ensuring that the conductor remains slack; d. forming a flow shield around the layer of polymeric material, thus forming an elongatable internally located conductive structure; and e. braiding a strength-member jacket layer (52) of polymeric material around the elongatable internally located conductive structure while ensuring that the conductor is slack when surrounded by the jacket layer (52). For another embodiment, an optical fibre is wrapped around the exterior of the layer of polymeric material within which is enclosed a braided conductor formed about the first strength member (14). Other embodiments employ further thermo-plastic layers and further sheaths and further conductors.

A belt containing steel cords, the steel cords containing strands made of steel filaments wherein the largest diameter filaments are at least intermittently positioned at the radially outer side of the steel cord. Such a configuration can be obtained by using steel cord constructions wherein the thickest filaments are positioned outside of the steel cord which is contrary to the current practice. In a further embodiment the largest diameter filaments fill up some or all of the valleys of the strands at their radially outer side. These monofilaments thus have the same lay length and direction as the strands in the steel cord. The advantage of putting the largest filaments at the outside is that they will break first and thus will be readily detectable by electrical, magnetic or visual means. In this way a belt is provided that can be monitored easier and more conveniently than prior art belts.

A belt containing steel cords, the steel cords containing strands made of steel filaments wherein the largest diameter filaments are at least intermittently positioned at the radially outer side of the steel cord. Such a configuration can be obtained by using steel cord constructions wherein the thickest filaments are positioned outside of the steel cord which is contrary to the current practice. In a further embodiment the largest diameter filaments fill up some or all of the valleys of the strands at their radially outer side. These monofilaments thus have the same lay length and direction as the strands in the steel cord. The advantage of putting the largest filaments at the outside is that they will break first and thus will be readily detectable by electrical, magnetic or visual means. In this way a belt is provided that can be monitored easier and more conveniently than prior art belts.

A wire rope for elevator systems used to hoist, compensate, and govern an elevator car. The wire rope may include six to ten outer steel strands surrounding a central braided polyester core. The wire rope may include six to ten outer steel strands and six to ten inner steel strands surrounding a central braided polyester core. The braided polyester core may include 8-24 single- or double-braided outer strands surrounding a polyester core center that may include parallel fibers, twisted fibers, twisted strands, single-braided strands, or double-braided strands.

A wire rope for elevator systems used to hoist, compensate, and govern an elevator car. The wire rope may include six to ten outer steel strands surrounding a central braided polyester core. The wire rope may include six to ten outer steel strands and six to ten inner steel strands surrounding a central braided polyester core. The braided polyester core may include 8-24 single- or double-braided outer strands surrounding a polyester core center that may include parallel fibers, twisted fibers, twisted strands, single-braided strands, or double-braided strands.

Elevator coated ropes or belts are disclosed. The coated rope or belt may include at least one cord and a jacket retaining the at least one cord. The cord may include a plurality of filaments. The filaments are free of second-order helical structure. In a first embodiment, the filaments includes at least one inner filament and a plurality of outer filaments surrounding the at least one inner filament. The outer filaments are bunched together by forming a first-order helical structure through the length of the cord. In a second general embodiment, the filaments are free of both first- and second-order helical structures. The filaments are bunched together by a restraining loop or adhesive at one or more locations along the length of the cord. Methods of making the tension cord are also disclosed.

Elevator coated ropes or belts are disclosed. The coated rope or belt may include at least one cord and a jacket retaining the at least one cord. The cord may include a plurality of filaments. The filaments are free of second-order helical structure. In a first embodiment, the filaments includes at least one inner filament and a plurality of outer filaments surrounding the at least one inner filament. The outer filaments are bunched together by forming a first-order helical structure through the length of the cord. In a second general embodiment, the filaments are free of both first- and second-order helical structures. The filaments are bunched together by a restraining loop or adhesive at one or more locations along the length of the cord. Methods of making the tension cord are also disclosed.