A device 100 produces an endless winding cable 101 by winding a yarn 106 around two thimbles 102, 104. The device 100 comprises an elongated guide 110, a carriage 112, a yarn feeder 114, a first thimble holder 116, and a second thimble holder 118. The first thimble holder 116 and the second thimble holder 118 each hold one of the two thimbles 102, 104. The carriage 112 is movable relative to the elongated guide 110. The yarn feeder 114 is connected to the carriage 112, and comprises at least one spool holder 120 for holding a spool 122 with the at least one yarn 106, and an output guide 124 for guiding the at least one yarn 106 to the cable during winding. The yarn feeder 114 comprises at least one yarn brake 126 for controlling a tension of the at least one yarn 106 during winding.

A device 100 produces an endless winding cable 101 by winding a yarn 106 around two thimbles 102, 104. The device 100 comprises an elongated guide 110, a carriage 112, a yarn feeder 114, a first thimble holder 116, and a second thimble holder 118. The first thimble holder 116 and the second thimble holder 118 each hold one of the two thimbles 102, 104. The carriage 112 is movable relative to the elongated guide 110. The yarn feeder 114 is connected to the carriage 112, and comprises at least one spool holder 120 for holding a spool 122 with the at least one yarn 106, and an output guide 124 for guiding the at least one yarn 106 to the cable during winding. The yarn feeder 114 comprises at least one yarn brake 126 for controlling a tension of the at least one yarn 106 during winding.

In a method of manufacturing a rubber coated twisted wire cord, when an outer circumferential surface of a twisted wire cord that is moving from an unreeling unit to a winding unit is coated with unvulcanized rubber extruded by a rubber extruder, by a coating unit disposed between the unreeling unit and a winding unit, in a state of additional tension being imparted on the moving twisted wire cord by a tension imparting unit disposed at a nearby position on an upstream side from the coating unit in a moving direction of the twisted wire cord, the unvulcanized rubber coats the outer circumferential surface of the twisted wire cord in this state to continuously manufacture a rubber coated twisted wire cord.

A device 100 produces an endless winding cable 101 by winding a yarn 106 around two thimbles 102, 104. The device 100 comprises an elongated guide 110, a carriage 112, a yarn feeder 114, a first thimble holder 116, and a second thimble holder 118. The first thimble holder 116 and the second thimble holder 118 each hold one of the two thimbles 102, 104. The carriage 112 is movable relative to the elongated guide 110. The yarn feeder 114 is connected to the carriage 112, and comprises at least one spool holder 120 for holding a spool 122 with the at least one yarn 106, and an output guide 124 for guiding the at least one yarn 106 to the cable during winding. The yarn feeder 114 comprises at least one yarn brake 126 for controlling a tension of the at least one yarn 106 during winding.

A method for creating a composite cable having at least one high-performance termination on at least one end. A high-performance termination is added to an end of a short synthetic tensile strength member. The strength of the tensile strength member and termination is then tested. Once tested satisfactorily, the short cable is spiced onto a long cable of the same type using prior art splicing techniques. The union of the short cable and the long cable creates a composite cable having a high-performance termination on at least one end. In most applications it is preferable to set the length of the short cable so that the interwoven splice will exist at a desired location.

This invention relates to a tension buffer system for multi-wirepay-off system. The tension buffer system comprises guiding pulleys (4, 4a, 4b) adapted to guide wires (6, 6a, 6b) being paid off, and reversing pulleys (8). Each reversing pulley (8) is adapted to guide a wire (6, 6a, 6b) from the guiding pulley (4, 4a, 4b) and back to the guiding pulley (4, 4a, 4b), two reversing pulleys (8) are rotatably mounted on a first support (10), the first support (10) is pivoted around first support axis (12) lying between the two reversing pulleys (8) so that pivoting brings one of the two reversing pulleys (8) closer to the guiding pulley (4, 4a, 4b) while the other of the two reversing pulleys (8) more remote from said guiding pulley (4, 4a, 4b). This invention provides a mechanical device to balance the tension difference between multiple wires in the pay-off system to produce a steel cord with constant tension and satisfactory quality.

A system (10) for winding multiple elongated elements (12, 14) simultaneously under a substantially same tension on a single spool (16) comprises one pendulum arm (18) and one set of actuators (22) acting on the pendulum arm (18) and balancing with the sum of tensions of each elongated element (12, 14). The system (10) further comprises one or more balancing arms (26, 40): A first balancing arm (26) is attached to the pendulum arm (18), the other balancing arms (if any) are attached to the first balancing arm (26). Each balancing arm (26) is pivotable upon a balancing arm axis (28). A first set of one or more reversing pulleys (30) is positioned at one side of the first balancing arm axis (28) and a second set of one or more reversing pulleys (32) is positioned at the other side of said balancing arm axis (28). Each of the reversing pulleys (30, 32) guides an elongated element (12, 14) to be wound.

An apparatus for detwisting wires or cables wound in spools, includes two coaxial shafts, inserted one inside another and kinematically independent, of which a first shaft is connected to a first motor and is adapted to support, by rotating it about a rotation axis, one spool, and a second shaft is connected to second motor and supports, by rotating it about the rotation axis, a detwisting cage, which is adapted to rotate about the spool. The apparatus further includes at least one take up guide for the wire/cable, which is connected to a third motor in order to rotate about the rotation axis of the cage, oscillating toward the guide and/or away from it, and elements for coordination of the rotation speed of the first shaft with the rotation speed of the take up guide.

A steel cord and a manufacturing process are disclosed. The steel cord includes a steel core wire located in the center and having a diameter of d; and M sheath-layer steel wires arranged around the steel core wire in the center, tangent to the steel core wire, and having a diameter of d1, at least two gaps L existing between the M sheath-layer steel wires, where M is 4; d, d1, and L satisfy the following relationship: 0.420<(d/d1)<0.800, d1 is between 0.20 mm and 0.44 mm, and L0.0008 mm. The steel cord of the present invention may allow rubber to be fully penetrated into the gaps, thereby reducing air content in the steel cord, avoiding point contact friction between the layers of steel wires due to insufficient rubber penetration, and further solving the problem of failure of the bearing capacity of the steel cord due to abrasion.

A method of manufacturing an escalator handrail which has a composite material including a metallic steel wire and a thermoplastic resin, said metallic steel wire having a center elemental wire and a plurality of strands placed so as to surround the center elemental wire, including: a preheating step of heating the metallic steel wire; a composite-material forming step of integrating the metallic steel wire heated in the preheating step with the thermoplastic resin in a molten state to thereby form the composite material; and a cooling step of cooling the composite material formed in the composite-material forming step.