D10B2403/01

Article with integral loops and method of manufacturing
11530502 · 2022-12-20 · ·

A method of manufacturing an article may include loading a soluble bobbin thread into an embroidery machine and then driving a needle thread through a base sheet with a needle of the embroidery machine according to a programmed first pattern that provides a series of loops of the needle thread extending outward from a bobbin side of the base sheet. The method may further include bonding the needle thread to a needle side of the base sheet opposite from the bobbin side. A spacer layer may be disposed at the bobbin side of the base sheet, and may be removed after the needle thread is bonded to the base sheet. The loops may be loops of a hook-and-loop fastener or ball control features in various articles manufactured according to the method.

ONE-PIECE WOVEN OCCUPANT RESTRAINT SYSTEM
20220355759 · 2022-11-10 ·

A method for manufacturing a one-piece woven (OPW) air bag includes method for manufacturing an OPW airbag. The method includes providing yarns, warping the yarns on at least one beam of a loom, and simultaneously weaving yarns into a fabric air bag structure having two layer portions defining an inflatable volume and single layer portions forming seams delimiting the inflatable volume. A plurality of the yarns overlay one another to form nonwoven alignment elements in at least one of the single layer portions. The air bag structure is cut to define the OPW air bag. The alignment elements are aligned with alignment elements on a panel. The air bag structure is sewn to the panel with the alignment elements aligned with one another.

INDUSTRIAL FABRIC
20230160110 · 2023-05-25 ·

An industrial fabric 100 is an industrial fabric in which an upper surface side fabric composed of upper surface side warps and upper surface side wefts and a lower surface side fabric composed of lower surface side warps and lower surface side wefts are bound to each other, wherein an upper surface side warp 1Ub functions as an upper surface side binding yarn binding the upper surface side fabric and the lower surface side fabric, and a lower surface side warp 2Lb functions as a lower surface side binding yarn binding the upper surface side fabric and the lower surface side fabric. The number of knuckles formed by the upper surface side warp 1Ub in the upper surface side fabric is larger than the number of knuckles formed by the lower surface side warp 2Lb in the upper surface side fabric.

ARTICLE WITH INTEGRAL LOOPS AND METHOD OF MANUFACTURING
20230070422 · 2023-03-09 · ·

A method of manufacturing an article may include loading a soluble bobbin thread into an embroidery machine and then driving a needle thread through a base sheet with a needle of the embroidery machine according to a programmed first pattern that provides a series of loops of the needle thread extending outward from a bobbin side of the base sheet. The method may further include bonding the needle thread to a needle side of the base sheet opposite from the bobbin side. A spacer layer may be disposed at the bobbin side of the base sheet, and may be removed after the needle thread is bonded to the base sheet. The loops may be loops of a hook-and-loop fastener or ball control features in various articles manufactured according to the method.

PBT AUTOMOTIVE YARN AND METHOD OF MANUFACTURING THEREOF

The present disclosure discloses a high resilience and stain resistant bulked continuous filament yarn. The yarn comprises a plurality of continuous filaments of polybutylene terephthalate (PBT), wherein the polybutylene terephthalate (PBT) has intrinsic viscosity in the range of 0.8 to 1.3. The yarn is obtained by a process comprising melt spinning of the plurality of continuous filaments of PBT; extrusion of the plurality of continuous filaments; quenching of the extruded filaments; drawing of the quenched filaments; texturizing of the drawn filaments; cooling of the texturized filaments, overfeeding of the cooled-texturized filaments; and winding of the overfeed filaments with or without tangling for obtaining the high resilience and stain resistant bulked continuous filament yarn. The high resilience and stain resistant bulked continuous filament yarn has a stain resistance rating of more than 3 and a hexapod rating of 2 or more after 12000 cycles.

Methods for characterizing nanotube formulations for nanotube fabrics with controlled surface roughness and degree of rafting

Methods for characterizing a nanotube formulation with respect to one or more particular ionic species are disclosed. Within the methods of the present disclosure, this characterization provides control over the surface roughness (or smoothness) and the degree of rafting within a nanotube fabric formed from such a nanotube formulation. In one aspect, the present disclosure provides a nanotube formulation roughness curve (and methods for generating such a curve) that can be used to select a utilizable range of ionic species concentration levels that will provide a nanotube fabric with a desired surface roughness (or smoothness) and degree of rafting. In some aspects of the present disclosure, such a nanotube formulation roughness curve can be used adjust nanotube formulation prior to a nanotube formulation deposition process to provide nanotube fabrics that are relatively smooth with a low degree of rafting.

Active textile structures with selectively variable surface friction characteristics

Presented herein are active textile structures with selectively variable surface friction characteristics, methods for making/using such structures, and vehicle components fabricated with electronically controlled textile structures with modifiable surface friction characteristics. An active textile system for governing frictional force levels at an interface with a user or object is presented. The system includes a textile structure that is fabricated from interlaced first and second textile filaments. Each textile filament has a respective texture that exhibits a distinct coefficient of friction. The textile structure has an outer and/or upper contact surface at the interface with the user/object. An actuating element, which is connected to the textile structure, is operable to selectively transition the textile structure between first and second states. The first state includes the first textile filament defining the textile structure's outer contact surface, whereas the second state includes the second textile filament defining the outer contact surface.

ARTICLE WITH INTEGRAL LOOPS AND METHOD OF MANUFACTURING
20210102323 · 2021-04-08 · ·

A method of manufacturing an article may include loading a soluble bobbin thread into an embroidery machine and then driving a needle thread through a base sheet with a needle of the embroidery machine according to a programmed first pattern that provides a series of loops of the needle thread extending outward from a bobbin side of the base sheet. The method may further include bonding the needle thread to a needle side of the base sheet opposite from the bobbin side. A spacer layer may be disposed at the bobbin side of the base sheet, and may be removed after the needle thread is bonded to the base sheet. The loops may be loops of a hook-and-loop fastener or ball control features in various articles manufactured according to the method.

MAGNETIC FABRIC FOR MOLDING APPLICATIONS

The invention relates to a magnetically responsive scrim containing a scrim which contains a plurality of yarns and a magnetically responsive coating covering at least a portion of the yarns of the scrim. The magnetically responsive coating contains magnetically responsive particulate material and a binder, where the magnetically responsive coating is at least about 40% by weight magnetically responsive particulate material, and where the magnetically responsive coating has an areal density of at least twice the areal density of the scrim.

MAGNETIC FABRIC FOR MOLDING APPLICATIONS

The invention relates to a magnetic scrim containing a scrim which contains a plurality of yarns and a magnetic coating covering at least a portion of the yarns of the scrim. The magnetic coating contains magnetic elements and a binder, where the magnetic coating is at least about 40% by weight magnetic elements, and where the magnetic coating has an areal density of at least twice the areal density of the scrim.