D10B2505/08

Mattress cleaning system
11577283 · 2023-02-14 · ·

A mattress cleaning system receives a mattress in a tank of wash liquid so that the mattress is fully submerged. A pressure applicator, for example a mechanical structure or a jetted flow of wash fluid, applies a cyclical compressive force to the sleeping surface of the mattress while the mattress is fully submerged so as to cause flushing of the wash liquid outwardly of the mattress through at least the sleeping surface of the mattress. When using a barrier to isolate one of the surfaces of the mattress on a first side of the barrier from remaining surfaces of the mattress on a second side of the barrier, use of a blower to create an air pressure differential between opposing sides of the barrier causes migration of the wash liquid through the mattress from the isolated surface of the mattress to the remaining surfaces for drying the mattress.

FLAT-KNITTED THREE-DIMENSIONAL FABRIC WITH INTERNAL SUPPORT STRUCTURE, AND METHOD FOR PREPARING SAME

A flat-knitted three-dimensional fabric with an internal support structure, and the fabric is consisted of an upper surface layer, a lower surface layer, and a support structure yarn in a middle, wherein the upper surface layer and the lower surface layer comprise alternate-knitted single-sided stitches and fully-knitted single-sided stitches; the upper surface layer and the lower surface layer are connected by means of tuck knitting of the support structure yarn in the middle to form the integrally formed three-dimensional fabric with an internal support structure; and the alternate-knitted single-sided stitches are correspond to tuck loops formed by the support structure yarn and are used to lock the tuck loops formed by the support structure yarn in the middle, such that the support structure yarn will not puncture the surfaces of the fabric when the fabric is pressed.

CLOTH FOR MATTRESS AND METHOD FOR MANUFACTURING THE SAME

A cloth for mattress including a knitted fabric that is knitted from blended yarns contains flame retardant rayon fibers, modacrylic fibers, polyimide fibers, and low-melting polyester fibers. The cloth for mattress can be obtained by producing blended yarns containing the flame retardant rayon fibers, the modacrylic fibers, the polyimide fibers, and the low-melting polyester fibers, and producing a knitted fabric by knitting the blended yarns. The cloth for mattress has excellent flame retardancy, ensures easy handling when used to cover a mattress, is resistant to pilling without reducing the strength of the blended yarns, and is also safe for contact with the human body.

SKIN MATERIAL, INTERIOR MATERIAL, AND METHOD FOR MANUFACTURING INTERIOR MATERIAL

For the purpose of providing a skin material that is easily bonded to a base material, an interior material including the skin material, and a method for manufacturing the interior material, a skin material includes a base cloth layer and a design layer. The base cloth layer includes a surface fabric and a back fabric, and a binding yarn that binds the surface fabric and the back fabric. The binding yarn is erected between the surface fabric and the back fabric to form a void inside the base cloth layer. An embossed pattern is formed in a concave shape on the skin material from the design layer side. A thin portion is formed in a band shape in a peripheral edge portion of the skin material. The skin material is bonded to the base material to obtain an interior material.

Multi-length tuft feeder
11691867 · 2023-07-04 · ·

Upholstery tufting apparatus comprises an insertion needle (5) with an aperture (4) to receive a tuft for insertion into an article to be upholstered. The tuft is presented to the needle aperture (4) along a tuft feed axis (3). The apparatus has a plurality of tuft strings (2a, 2b, 2c), a first string (2a) with tufts of a first length and a second string (2b) with tufts of different second length. The apparatus has one or more tuft feed units, and an actuator operatively connected to said tuft feed unit(s). The first and second tuft strings (2a, 2b) are associated with the tuft feed unit(s). A selected one of the tuft feed unit(s) is actuatable by the actuator to align one of the first and second strings (2a, 2b) with the tuft feed axis (3) according to the length of tuft required to be inserted into an article to be upholstered. A method for tufting an upholstered article employing said apparatus is also described.

Fire-resistant textile composite

The application relates to a fire-resistant textile composite having an upper surface and a lower surface. The composite contains a nonwoven layer and a knit layer. The nonwoven layer has a first and second side and contains a nonwoven textile. The nonwoven textile contains a plurality of first fire-resistant fibers, where the first fire-resistant fibers are non-thermoplastic. The nonwoven layer forms the lower surface of the textile composite. The knit layer contains a knit textile having a first and second side and the second side of the knit layer is adjacent to the first side of the nonwoven layer. The knit textile contains a plurality of second fire-resistant yarns, where the second fire-resistant yarns are non-thermoplastic. At least a portion of the first fire-resistant fibers from the nonwoven layer extend through the first side of the knit layer and form the upper surface of the textile composite.

CONTACT PRESSURE SENSOR, KNIT PRODUCT HAVING SAME, AND METHOD OF MANUFACTURING CONTACT PRESSURE SENSOR

A contact pressure sensor detects a pressing force applied to a pressed body by a pressing body through a sensor portion disposed between the pressing body and the pressed body, wherein the sensor portion is formed of a knitting yarn including a carbon nanotube yarn, and the sensor portion includes a pressing body contact surface with which the pressing body comes into contact; a pressed body contact surface with which the pressed body comes into contact; knitting yarn intersecting portions formed between the pressing body contact surface and the pressed body contact surface; and void portions formed between the pressing body contact surface and the pressed body contact surface, the void portions being spaces in which the knitting yarn is not disposed.

TEXTILE MATERIALS CONTAINING DYED POLYPHENYLENE SULFIDE FIBERS AND METHODS FOR PRODUCING THE SAME
20220389652 · 2022-12-08 ·

A textile material comprises a plurality of yarns, the yarns containing an intimate blend of dyed polyphenylene sulfide fibers and cellulosic fibers. The dyed polyphenylene sulfide fibers comprising a disperse dye that is distributed substantially evenly across the cross-sectional area of the fibers. A method for dyeing textile materials containing polyphenylene sulfide fibers comprises the steps of (a) providing a textile material comprising yarns which contain an intimate blend of polyphenylene sulfide fibers and cellulosic fibers, (b) providing a dye liquor comprising a liquid medium and a disperse dye, (c) applying the dye liquor to the textile material, (d) heating the textile material under ambient atmosphere to a temperature sufficient to evaporate substantially all of the liquid medium from the textile material, and (e) heating the textile material under ambient atmosphere to a temperature of about 180° C. or more to fix the disperse dye to the polyphenylene sulfide fibers.

Flame Resistant Knit Fabric

A flame resistant knit fabric containing a first weft yarn set and a second weft yarn set. The first yarn set contains first flame resistant yarns which contain flame resistant rayon fibers. The second weft yarn set contains second weft yarns. The knit fabric is knitted such that the first weft yarns are interlinked with one another by a plurality of knit stitches, the second weft yarns are interlinked with one another by a plurality of knit stitches, and the first weft yarns are not interlinked with the second weft yarns. A flame resistant support article containing the flame resistant knit fabric as well as methods for making the knit fabric and support article are also disclosed.

Flame Resistant Knit Fabric

A flame resistant knit fabric containing a first weft yarn set and a second weft yarn set. The first yarn set contains first flame resistant yarns which contain flame resistant rayon fibers. The second weft yarn set contains second weft yarns. The knit fabric is knitted such that the first weft yarns are interlinked with one another by a plurality of knit stitches, the second weft yarns are interlinked with one another by a plurality of knit stitches, and the first weft yarns are not interlinked with the second weft yarns. A flame resistant support article containing the flame resistant knit fabric as well as methods for making the knit fabric and support article are also disclosed.