Fibres and nonwoven materials comprising microfibrillated cellulose, and optionally inorganic particulate material and/or additional additives, and optionally a water soluble or dispersible polymer. Nonwoven materials made from fibres comprising microfibrillated cellulose, and optionally inorganic particulate material and/or a water soluble or dispersible polymer.

The present invention relates to a process for producing a nanocellulosic material based on the use of fractioning of cellulosic pulp stream from pre-treatment or mechanical defibrillation (partially refined/defibrillated pulp) in combination with stages of mechanical defibrillation, in which both the accept fraction and the reject fraction can be conveyed to stages of consistency adjustments so as to precede another distinct defibrillation stage. For example, if the accept is conveyed to a consistency adjustment preceding a second defibrillation stage while the reject is conveyed to the other independent stage of consistency adjustment to return to the first stage of mechanical defibrillation.

A system (1) for refining lignocellulosic biomass material (A) comprising a presteaming bin (2), a dewatering device (3), a preheater (4), a defibrator (9) comprising at least one refining zone (14) wherein steam is generated during refining of said biomass material so that a pressure peak occurs, a blowpipe (19), and a first steam flow path (D) arranged to convey steam from said refining zone to said presteaming bin (2). The system further comprises a second steam flow path (E) arranged to convey steam from said refining zone to said presteaming bin, wherein said first and second steam flow paths are connected to the refining zone on opposite sides of the pressure peakin a biomass material transport direction, and wherein said first and second steam flow paths are separate from said blow pipe. The invention also relates to a process for refining lignocellulosic biomass material.

A system (1) for refining lignocellulosic biomass material (A) comprising a presteaming bin (2), a dewatering device (3), a preheater (4), a defibrator (9) comprising at least one refining zone (14) wherein steam is generated during refining of said biomass material so that a pressure peak occurs, a blowpipe (19), and a first steam flow path (D) arranged to convey steam from said refining zone to said presteaming bin (2). The system further comprises a second steam flow path (E) arranged to convey steam from said refining zone to said presteaming bin, wherein said first and second steam flow paths are connected to the refining zone on opposite sides of the pressure peakin a biomass material transport direction, and wherein said first and second steam flow paths are separate from said blow pipe. The invention also relates to a process for refining lignocellulosic biomass material.

Methods of preparing partially dried or essentially completely dried compositions comprising microfibrillated cellulose and an inorganic particulate material may include microfibrillating a fibrous substrate comprising cellulose in an aqueous environment by grinding in the presence of an inorganic particulate material to form an aqueous composition comprising microfibrillated cellulose and inorganic particulate material, wherein the fibrous substrate comprising cellulose has a Canadian Standard freeness equal to or less than 450 cm, wherein the fibrous substrate to the inorganic particulate material are in a ratio of about 99.5:0.5 to about 0.5:99.5, and wherein the microfibrillated cellulose has a fibre steepness of from about 20 to about 50; by treating the aqueous composition comprising microfibrillated cellulose and inorganic particulate material to remove at least a portion or substantially all of the water of the aqueous composition to form a partially dried or essentially completely dried composition comprising microfibrillated cellulose and inorganic particulate material.

Methods of preparing partially dried or essentially completely dried compositions comprising microfibrillated cellulose and an inorganic particulate material may include microfibrillating a fibrous substrate comprising cellulose in an aqueous environment by grinding in the presence of an inorganic particulate material to form an aqueous composition comprising microfibrillated cellulose and inorganic particulate material, wherein the fibrous substrate comprising cellulose has a Canadian Standard freeness equal to or less than 450 cm, wherein the fibrous substrate to the inorganic particulate material are in a ratio of about 99.5:0.5 to about 0.5:99.5, and wherein the microfibrillated cellulose has a fibre steepness of from about 20 to about 50; by treating the aqueous composition comprising microfibrillated cellulose and inorganic particulate material to remove at least a portion or substantially all of the water of the aqueous composition to form a partially dried or essentially completely dried composition comprising microfibrillated cellulose and inorganic particulate material.

Methods of preparing partially dried or essentially completely dried compositions comprising microfibrillated cellulose and an inorganic particulate material may include microfibrillating a fibrous substrate comprising cellulose in an aqueous environment by grinding in the presence of an inorganic particulate material to form an aqueous composition comprising microfibrillated cellulose and inorganic particulate material, wherein the fibrous substrate comprising cellulose has a Canadian Standard freeness equal to or less than 450 cm, wherein the fibrous substrate to the inorganic particulate material are in a ratio of about 99.5:0.5 to about 0.5:99.5, and wherein the microfibrillated cellulose has a fibre steepness of from about 20 to about 50; by treating the aqueous composition comprising microfibrillated cellulose and inorganic particulate material to remove at least a portion or substantially all of the water of the aqueous composition to form a partially dried or essentially completely dried composition comprising microfibrillated cellulose and inorganic particulate material.

Methods of preparing partially dried or essentially completely dried compositions comprising microfibrillated cellulose and an inorganic particulate material may include microfibrillating a fibrous substrate comprising cellulose in an aqueous environment by grinding in the presence of an inorganic particulate material to form an aqueous composition comprising microfibrillated cellulose and inorganic particulate material, wherein the fibrous substrate comprising cellulose has a Canadian Standard freeness equal to or less than 450 cm, wherein the fibrous substrate to the inorganic particulate material are in a ratio of about 99.5:0.5 to about 0.5:99.5, and wherein the microfibrillated cellulose has a fibre steepness of from about 20 to about 50; by treating the aqueous composition comprising microfibrillated cellulose and inorganic particulate material to remove at least a portion or substantially all of the water of the aqueous composition to form a partially dried or essentially completely dried composition comprising microfibrillated cellulose and inorganic particulate material.

Methods of preparing partially dried or essentially completely dried compositions comprising microfibrillated cellulose and an inorganic particulate material may include microfibrillating a fibrous substrate comprising cellulose in an aqueous environment by grinding in the presence of an inorganic particulate material to form an aqueous composition comprising microfibrillated cellulose and inorganic particulate material, wherein the fibrous substrate comprising cellulose has a Canadian Standard freeness equal to or less than 450 cm, wherein the fibrous substrate to the inorganic particulate material are in a ratio of about 99.5:0.5 to about 0.5:99.5, and wherein the microfibrillated cellulose has a fibre steepness of from about 20 to about 50; by treating the aqueous composition comprising microfibrillated cellulose and inorganic particulate material to remove at least a portion or substantially all of the water of the aqueous composition to form a partially dried or essentially completely dried composition comprising microfibrillated cellulose and inorganic particulate material.

Methods of preparing partially dried or essentially completely dried compositions comprising microfibrillated cellulose and an inorganic particulate material may include microfibrillating a fibrous substrate comprising cellulose in an aqueous environment by grinding in the presence of an inorganic particulate material to form an aqueous composition comprising microfibrillated cellulose and inorganic particulate material, wherein the fibrous substrate comprising cellulose has a Canadian Standard freeness equal to or less than 450 cm, wherein the fibrous substrate to the inorganic particulate material are in a ratio of about 99.5:0.5 to about 0.5:99.5, and wherein the microfibrillated cellulose has a fibre steepness of from about 20 to about 50; by treating the aqueous composition comprising microfibrillated cellulose and inorganic particulate material to remove at least a portion or substantially all of the water of the aqueous composition to form a partially dried or essentially completely dried composition comprising microfibrillated cellulose and inorganic particulate material.