A method to be used in conjunction with a single-stage or multi-stage process for leaching ash originating from the recovery boiler of a pulp mill, particularly when the ash contains a significant amount of carbonate, wherein calcium compounds, such as calcium oxide (CaO) or calcium hydroxide (Ca(OH).sub.2), are employed as additives in one or more leaching stages, a liquid fraction formed in the leaching process is utilized outside the main chemical recovery cycle, such as a substitute for purchased sodium hydroxide in the bleaching line of the pulp mill, and a solids fraction may be mixed with a black-liquor stream of the mill or subjected to further processing to separate calcium compounds for recycle.

Methods and systems for controlling operation of a smelt dissolving tank receiving a flow of smelt and having a vent stack in fluid communication are provided. A dissolving liquid is injected into the smelt dissolving tank at a predetermined injection rate. A temperature of a flow of vapour in the vent stack is measured with a sensor. The injection rate of the dissolving liquid is controlled based on the temperature of the flow of vapour.

According to an example aspect of the present invention, there is provided a method of replacing with sodium make-up chemicals sodium losses caused by outflows in a pulp mill which employs a kraft process for producing cellulosic pulp, wherein the pulp mill includes a unit for conversion of sulphurous compounds, which is fed with sulphurous substances of the kraft process to convert said sulphurous substances into oxidized sulphurous compounds, said method comprising using sodium sulphate possibly together with other sodium salts as the main make-up chemical, to achieve an essentially sodium hydroxide free feed of sodium make-up chemicals, and at least a part of the sulphur contained in the sodium sulphate make-up chemical being used for producing oxidized sulphurous compounds in said unit for conversion of sulphurous compounds.

The present invention relates to a process for the controlling the sodium and sulfur levels in a pulp mill, comprising the steps of: a) providing a pulp mill stream comprising sulfide and having a total alkali concentration of at least 2 Molar; b) supplying a portion of the pulp mill stream to a reactor comprising sulfide oxidizing bacteria and removing sulfide from the pulp mill stream by subjecting said stream to sulfide oxidizing bacteria in the presence of oxygen, and at a pH in the range 8 to 11, to oxidize the sulfide to elemental sulfur, c) withdrawing from the reactor a treated pulp mill stream comprising sulfur, wherein the portion of the pulp mill stream is mixed with a portion of the sulfide oxidizing bacteria present in the reactor prior to supplying the pulp mill stream to the reactor in step b).

This application discloses exemplary processes and systems for reducing mineral ring accumulation in calcination kiln. The processes and systems comprise inserting non-condensable gases (“NCGs”) in a preheating zone of a calcination kiln, upstream of the burner end. The pre-heating zone may be characterized by temperatures ranging from 1,300° F. to 1,750° F. The system may desirably comprise a plenum for inserting the NCGs into the rotating calcination kiln at the pre-heating zone.

Methods and systems for controlling operation of a smelt dissolving tank receiving a flow of smelt and having a vent stack in fluid communication are provided. A dissolving liquid is injected into the smelt dissolving tank at a predetermined injection rate. A temperature of a flow of vapour in the vent stack is measured with a sensor. The injection rate of the dissolving liquid is controlled based on the temperature of the flow of vapour.

A method of recycling a by-product generated in a papermaking process including, pulverizing a by-product produced in a papermaking process to prepare a pulverized product, burning the pulverized product to prepare a burned product, hydrating the burned product to prepare a hydrate; and manufacturing paper from the hydrate and a paper slurry is provided, which allows reuse of by-products generated in conventional papermaking processes such as lime mud and lime kiln CaO, which is environmentally friendly as well as cost-effective, and also the level of whiteness of the by-products such as lime mud and lime kiln CaO generated in a papermaking process can be improved to that of a high-grade raw material, making it possible to also improve the whiteness of paper.

The disclosed solution relates to recovering thermal energy from the operation of a dissolver of a chemical recovery boiler used in pulp manufacturing. According to the solution, a primary fluid circuit conveys green liquor from the dissolver to an external process such as causticizing and solvent such as weak white liquor back to the dissolver, and from this circuit solvent is diverted into a secondary fluid passageway comprising a heat exchanger which cools the solvent by recovering heat from it and transfers the heat to a heat-consuming process. After heat recovery, solvent may be used for further processes before it is at least partly conveyed back to the dissolver.

A system and process is disclosed for treating foul condensate such as foul condensate produced in a Kraft pulp mill. Foul condensate is directed through a steam stripper to produce a clean condensate that is partially evaporated by a volatile rich vapor stream produced by the steam stripper in the course of treating the foul condensate. Vapor produced by the evaporation of the clean condensate is directed to one or more electrically driven mechanical vapor re-compressors that produce the steam that is used in the steam stripper.

The disclosed solution relates to recovering thermal energy from the operation of a dissolver of a chemical recovery boiler used in pulp manufacturing. According to the solution, a primary fluid circuit conveys green liquor from the dissolver to an external process such as causticizing and solvent such as weak white liquor back to the dissolver, and from this circuit solvent is diverted into a secondary fluid passageway comprising a heat exchanger which cools the solvent by recovering heat from it and transfers the heat to a heat-consuming process. After heat recovery, solvent may be used for further processes before it is at least partly conveyed back to the dissolver.