A system and method of forming a molded pulp product that involves separately collecting, from a paper-making process, waste water containing short fibers at a first fiber consistency, waste water as dilution water containing fibers at a second fiber consistency that is lower than the first fiber consistency, and water containing long fibers, the long fibers having a length that is greater than a length of the short fibers, blending the waste water containing short fibers and the water containing long fibers to obtain a pulp slurry, and molding the pulp slurry into a molded pulp product at a pulp molding machine. In an embodiment, filtrate removed during the molding of the molded pulp product has a BOD measurement that is 95% less than a BOD measurement of the pulp slurry, where the BOD measurements are obtained using the EPA 405.1, SM5210B Test Method.

A sheet manufacturing apparatus including an accumulating unit that causes a defibrated product to accumulate in a dry manner and forms a web, a moisture adding unit that adds moisture from a side of one surface of the formed web such that a moisture content of the web is equal to or more than 12 mass % and equal to or less than 40 mass %, and a heating unit that heats the web to which moisture is added. The heating unit has a first portion that comes in contact with the one surface of the web and a second portion that comes in contact with another surface of the web, and the heating unit heats the web in a state of a surface temperature of the first portion being higher than a surface temperature of the second portion.

A sheet manufacturing apparatus including an accumulating unit that causes a defibrated product to accumulate in a dry manner and forms a web, a moisture adding unit that adds moisture from a side of one surface of the formed web such that a moisture content of the web is equal to or more than 12 mass % and equal to or less than 40 mass %, and a heating unit that heats the web to which moisture is added. The heating unit has a first portion that comes in contact with the one surface of the web and a second portion that comes in contact with another surface of the web, and the heating unit heats the web in a state of a surface temperature of the first portion being higher than a surface temperature of the second portion.

The present invention is directed to a process for manufacturing a nano-coated pulp-based substrate comprising the steps of: a) providing a suspension comprising pulp, said pulp having Schopper Riegler value of at least 70°; b) using the suspension of step a) to form a wet web; c) dewatering and/or drying the wet web to form a substrate; d) adding a first layer of an acrylic monomer solution comprising less than 2 wt-% water to the surface of the substrate, followed by radiation curing the first layer; e) optionally adding a second layer comprising an acrylic monomer solution to the surface of the cured first layer and radiation curing the second layer; f) providing a nano-coating on the surface of the cured first or second layer such that a nano-coating having a thickness in the range of from 0.1 nm to 100 nm is provided on the substrate.

The present invention is directed to a process for manufacturing a nano-coated pulp-based substrate comprising the steps of: a) providing a suspension comprising pulp, said pulp having Schopper Riegler value of at least 70°; b) using the suspension of step a) to form a wet web; c) dewatering and/or drying the wet web to form a substrate; d) adding a first layer of an acrylic monomer solution comprising less than 2 wt-% water to the surface of the substrate, followed by radiation curing the first layer; e) optionally adding a second layer comprising an acrylic monomer solution to the surface of the cured first layer and radiation curing the second layer; f) providing a nano-coating on the surface of the cured first or second layer such that a nano-coating having a thickness in the range of from 0.1 nm to 100 nm is provided on the substrate.

An apparatus for measuring dewatering in the wet end of a paper machine includes a measuring receptacle functioning at normal air pressure, in which receptacle the amount of the water of the negatively-pressurized dewatering points of the paper machine is measured by means of a pressure-difference transmitter and of a measuring weir.

An apparatus for measuring dewatering in the wet end of a paper machine includes a measuring receptacle functioning at normal air pressure, in which receptacle the amount of the water of the negatively-pressurized dewatering points of the paper machine is measured by means of a pressure-difference transmitter and of a measuring weir.

A system comprising a pulper configured to (i) accept surfactant, a liquid and fiber stock and (ii) generate a foam that suspends the fiber stock, wherein the foam has a half-life; a headbox configured to receive the foam-suspended fiber stock from the pulper and displace the foam-suspended fiber stock onto a forming wire, wherein a time it takes the foam-suspended fiber stock to move from the pulper to the headbox is less than the half-life; and a foam return device that removes at least some of the foam from the forming wire and returns the at least some of the foam to the pulper.

A machine or apparatus for producing structured tissue or towel using a press section.

A machine or apparatus for producing structured tissue or towel using a press section.