A composition is contained a blend zone prior to refining containing non-fibrillated virgin cellulose fibers, waste/recycle cellulose fibers or both; cellulose ester fibers, water, and one or more additives comprising fillers, internal sizing agents, biocides, process anti-foaming agents, colorants, optical modifiers, or a combination thereof. An in-line mixer can be used for adding the additives, and the consistency of the composition is lowered relative to a feed of material from a hydropulper.

A film is made from a wet laid product containing cellulose fibers and cellulose ester fibers and a plasticizer. The film can be made by heat pressing the wet laid sheet to form a film having a continuous phase of cellulose ester resin and a discontinuous phase of cellulose fibers.

A film is made from a wet laid product containing cellulose fibers and cellulose ester fibers and a plasticizer. The film can be made by heat pressing the wet laid sheet to form a film having a continuous phase of cellulose ester resin and a discontinuous phase of cellulose fibers.

A composition obtained by combining virgin cellulose fibers, cellulose ester (CE) staple fibers having a denier per filament (DPF) of less than 3, and water, and water. The CE staple fibers can also have a short cut length of less than 6 mm and can be crimped. The compositions, when co-refined, are useful to make wet laid products such as paper, cardboard, and filters that have improved water drainage, air permeability, tensile strength, bulk, burst strength, or stiffness, or a combination of these properties.

A wet laid process includes a method for making paper in which a composition containing co-refined cellulose fibers and cellulose ester fibers made into a thick stock composition in a machine chest, the thick stock is fed to a cleaning/screening zone through a device that regulates the flow rate of thick stock, the consistency of the thick stock fed to the screening/cleaning zone is reduced to form a thin stock composition; the thin stock composition is subjected to a process for cleaning the thin stock and feeding the cleaned thin stock through screens to form a cleaned and screened thin stock composition, and the cleaned and screened thin stock composition is fed to a headbox.

The present invention provides compositions comprising cellulose fibers and cellulose ester fibers and wet laid articles made from the compositions, as well as wet laid processes to produce these compositions. More specifically, the present invention provided compositions comprising cellulose fibers and cellulose acetate fibers and wet laid articles made from these compositions as well as wet laid processes to produce these compositions. The present invention also relates to developing a composition, process, wet laid product, or articles exhibiting any one of many desired benefits. Specifically, a wet laid process comprising a process that allows the quantity of water removed from a web passed through press rolls is increased relative to a web made from a 100% cellulose comparative composition.

The present invention provides compositions comprising cellulose fibers and cellulose ester fibers and wet laid articles made from the compositions, as well as wet laid processes to produce these compositions. More specifically, the present invention provided compositions comprising cellulose fibers and cellulose acetate fibers and wet laid articles made from these compositions as well as wet laid processes to produce these compositions. The present invention also relates to developing a composition, process, wet laid product, or articles exhibiting any one of many desired benefits. Specifically, a wet laid process comprising a process that allows the quantity of water removed from a web passed through press rolls is increased relative to a web made from a 100% cellulose comparative composition.

A recycled cellulose pulp composition is provided which comprises recycled cellulosic fibers and cellulose ester staple fibers. The recycled cellulose pulp containing co-refined re-cycled cellulose fibers and cellulose ester staple fibers can be added to a hydropulper and fed back through a refiner to make wet laid products.

A recycled cellulose pulp composition is provided which comprises recycled cellulosic fibers and cellulose ester staple fibers. The recycled cellulose pulp containing co-refined re-cycled cellulose fibers and cellulose ester staple fibers can be added to a hydropulper and fed back through a refiner to make wet laid products.

Contoured articles formed in a mold from a fiber slurry are provided. The articles comprise a blend of cellulose fibers and cellulose ester, such as cellulose ester staple fibers. The articles are suitable in a wide array of end uses, including as cups, lids, boxes or pouches, storage containers, trays, plates, food trays, cutlery, coffee cups, coffee cup lid, packaging, bowls, clam shells, bottle caps, straws, covers, and packaging inserts.