A paperboard structure including a paperboard substrate having a first major side and a second major side, a barrier coating layer on the first major side of the paperboard substrate, a top coat on the first major side of the paperboard substrate, wherein the barrier coating layer is positioned between the paperboard substrate and the top coat, and the paperboard structure providing a blocking rate of less than 2 at 50° C. and at 60 psi in a 24-hour period.

A method for manufacturing a paperboard structure includes passing a paperboard substrate through a hot-hard calender to yield a calendered paperboard substrate, the hot-hard calender including a nip defined by a thermo-roller and a counter roller, wherein a contact surface of the thermo-roller is heated to an elevated temperature. The method then includes applying a basecoat to the calendered paperboard substrate to yield a basecoated paperboard substrate, the basecoat includes a basecoat binder and a basecoat pigment blend. The method further includes applying a topcoat to the basecoated paperboard substrate.

A coated paper or paperboard structure includes a paper or paperboard substrate and a basecoat applied to the paper or paperboard substrate to yield a basecoat outer surface. The basecoat includes a water-soluble polymer binder and pigment.

A coated paperboard having a natural appearance is disclosed which includes a barrier coating containing substantially no fluorochemical or wax, exhibiting good resistance to oil, grease, and moisture and having no tendency toward blocking.

An object is to provide a barrier material which not only is high in degree of biomass and small in amount of CO.sub.2 emitted, but also has biodegradability and simultaneously has excellent gas barrier property and water vapor barrier property, and which can be suitably used particularly in packaging applications for foods or the like, such as a packaging material, a bag, a paper container, a cardboard box, and a cup. A solution to be provided is a barrier material having an oxygen permeability of 10 ml/m.sup.2.Math.day.Math.atm or less at a temperature of 23° C. and a relative humidity of 0%, and having a total degree of biomass of 50% or more.

A coated paperboard container includes a precursor paperboard substrate that includes a paperboard substrate and a barrier coating on the paperboard substrate. The coated paperboard container also includes an aqueous barrier coating on at least a portion of the barrier coating after the precursor paperboard container is formed with the barrier coating.

Oil and grease resistant paper products are disclosed that include a substrate and, on at least one side of the substrate, a continuous layer of a barrier coating, the barrier coating comprising a binder system and a pigment. The barrier coating, when applied to the substrate and dried to form a barrier layer, has a Pigment Volume Concentration (PVC) that is below a Critical Pigment Volume Concentration (CPVC) of the barrier coating, providing a continuous three-dimensional film of the binder system. In some implementations the binder system comprising a latex and a natural binder and/or the paper product further includes a topcoat disposed on a side of the barrier coating opposite the substrate.

A decorative paper layer may include a base paper layer, an inkjet receiver coating and a pattern formed thereon by digitally applying inks from a set of a plurality of differently colored inks. At least one of the inks may include color pigments having an average particle diameter larger than 150. The inkjet receiver coating may include silica pigments, in which the silica particles are particles of precipitated silica and/or silica gel and/or have an average particle size which is at least 4 times larger than the average particle diameter of the color pigments and/or have an average particle size of 1 to 40 micrometer.

A substrate coated with a first coating composition comprising an alcohol-based binder and an inorganic particulate material and a second coating composition comprising a latex binder and a phyllosilicate, and methods for making said coated substrate.

A method for coating a paper drinking straw, an apparatus for coating a paper drinking straw, and a coated drinking straw assembly are disclosed. The apparatus includes a dipping tank containing a liquid bath for coating a straw when submerged in the liquid and a straw engagement means for submerging the straw in the bath. The method includes receiving an uncoated paper drinking straw and submerging the straw in a bath containing a water-resistant and/or a water-soluble coating. The drinking straw assembly includes an elongate tubular body and a coating that has been applied to all surfaces of the straw by submerging the body in a bath containing the coating.