D21H21/22

Controlled porosity structural material with nanocellulose fibers

The present invention provides, inter alia, biocompatible porous structural materials made exclusively or almost exclusively from nanocellulose fibers (CNF), CNC, or bacterial cellulose, as well as processes for making and using provided compositions. Provided compositions may possess specifically tailored mechanical strength properties and have a design-controlled porosity that is homogeneous or graded, depending on the application. Provided compositions may be manufactured by the controlled dewatering of suspensions of CNF. In some embodiments, provided compositions may include a solids concentration of about 10% to about 95% by weight. Controlled water removal and pore homo- or heterogeneity may be accomplished by controlling capillary, hydrostatic and evaporative processes in the environment of a porous mold around the CNF slurry. A freeze drying or vacuum drying step may be used to complete the drying process, locking in the porous network structure resulting in a predetermined porosity (pore volume/total volume), and pore size distribution.

Controlled porosity structural material with nanocellulose fibers

The present invention provides, inter alia, biocompatible porous structural materials made exclusively or almost exclusively from nanocellulose fibers (CNF), CNC, or bacterial cellulose, as well as processes for making and using provided compositions. Provided compositions may possess specifically tailored mechanical strength properties and have a design-controlled porosity that is homogeneous or graded, depending on the application. Provided compositions may be manufactured by the controlled dewatering of suspensions of CNF. In some embodiments, provided compositions may include a solids concentration of about 10% to about 95% by weight. Controlled water removal and pore homo- or heterogeneity may be accomplished by controlling capillary, hydrostatic and evaporative processes in the environment of a porous mold around the CNF slurry. A freeze drying or vacuum drying step may be used to complete the drying process, locking in the porous network structure resulting in a predetermined porosity (pore volume/total volume), and pore size distribution.

LAYERED FIBROUS STRUCTURES

Layered fibrous structures and methods for making same are provided.

LAYERED FIBROUS STRUCTURES

Layered fibrous structures and methods for making same are provided.

GRAFTED CROSSLINKED CELLULOSE

Grafted, crosslinked cellulosic materials include cellulose fibers and polymer chains composed of at least one monoethylenically unsaturated acid group-containing monomer (such as acrylic acid) grafted thereto, in which one or more of said cellulose fibers and said polymer chains are crosslinked (such as by intra-fiber chain-to-chain crosslinks). Some of such materials are characterized by a wet bulk of about 10.0-17.0 cm3/g, an IPRP value of about 1000 to 7700 cm2/MPa.Math.sec, and/or a MAP value of about 7.0 to 38 cm H2O. Methods for producing such materials may include grafting polymer chains from a cellulosic substrate, followed by treating the grafted material with a crosslinking agent adapted to effect crosslinking of one or more of the cellulosic substrate or the polymer chains. Example crosslinking mechanisms include esterfication reactions, ionic reactions, and radical reactions, and example crosslinking agents include pentaerythritol, homopolymers of the graft species monomer, and hyperbranched polymers.

GRAFTED CROSSLINKED CELLULOSE

Grafted, crosslinked cellulosic materials include cellulose fibers and polymer chains composed of at least one monoethylenically unsaturated acid group-containing monomer (such as acrylic acid) grafted thereto, in which one or more of said cellulose fibers and said polymer chains are crosslinked (such as by intra-fiber chain-to-chain crosslinks). Some of such materials are characterized by a wet bulk of about 10.0-17.0 cm3/g, an IPRP value of about 1000 to 7700 cm2/MPa.Math.sec, and/or a MAP value of about 7.0 to 38 cm H2O. Methods for producing such materials may include grafting polymer chains from a cellulosic substrate, followed by treating the grafted material with a crosslinking agent adapted to effect crosslinking of one or more of the cellulosic substrate or the polymer chains. Example crosslinking mechanisms include esterfication reactions, ionic reactions, and radical reactions, and example crosslinking agents include pentaerythritol, homopolymers of the graft species monomer, and hyperbranched polymers.

Grafted crosslinked cellulose

Grafted, crosslinked cellulosic materials include cellulose fibers and polymer chains composed of at least one monoethylenically unsaturated acid group-containing monomer (such as acrylic acid) grafted thereto, in which one or more of said cellulose fibers and said polymer chains are crosslinked (such as by intra-fiber chain-to-chain crosslinks). Some of such materials are characterized by a wet bulk of about 10.0-17.0 cm3/g, an IPRP value of about 1000 to 7700 cm2/MPa.Math.sec, and/or a MAP value of about 7.0 to 38 cm H2O. Methods for producing such materials may include grafting polymer chains from a cellulosic substrate, followed by treating the grafted material with a crosslinking agent adapted to effect crosslinking of one or more of the cellulosic substrate or the polymer chains. Example crosslinking mechanisms include esterfication reactions, ionic reactions, and radical reactions, and example crosslinking agents include pentaerythritol, homopolymers of the graft species monomer, and hyperbranched polymers.

Grafted crosslinked cellulose

Grafted, crosslinked cellulosic materials include cellulose fibers and polymer chains composed of at least one monoethylenically unsaturated acid group-containing monomer (such as acrylic acid) grafted thereto, in which one or more of said cellulose fibers and said polymer chains are crosslinked (such as by intra-fiber chain-to-chain crosslinks). Some of such materials are characterized by a wet bulk of about 10.0-17.0 cm3/g, an IPRP value of about 1000 to 7700 cm2/MPa.Math.sec, and/or a MAP value of about 7.0 to 38 cm H2O. Methods for producing such materials may include grafting polymer chains from a cellulosic substrate, followed by treating the grafted material with a crosslinking agent adapted to effect crosslinking of one or more of the cellulosic substrate or the polymer chains. Example crosslinking mechanisms include esterfication reactions, ionic reactions, and radical reactions, and example crosslinking agents include pentaerythritol, homopolymers of the graft species monomer, and hyperbranched polymers.

Fibrous structure-containing articles

Articles, such as sanitary tissue products, including fibrous structures, and more particularly articles including fibrous structures having a plurality of fibrous elements wherein the article exhibits differential cellulose content throughout the thickness of the article and methods for making same are provided.

Fibrous structure-containing articles

Articles, such as sanitary tissue products, including fibrous structures, and more particularly articles including fibrous structures having a plurality of fibrous elements wherein the article exhibits differential cellulose content throughout the thickness of the article and methods for making same are provided.