The invention relates to a low-emission hot-in-place asphalt recycling equipment train system, which comprises at least three heating units, a milling unit, a centralized hot mix heating unit, a mixing unit, and compatible paving and compacting units. The hot-in-place asphalt recycling equipment train system realizes stepwise uniform heating of pavements, recycling of heat energy, centralized treatment and discharge of fumes, centralized and uniform hot mix heating of materials without causing damage, simultaneous metering and feeding of required materials at multiple points, and on-site mobile batch mixing.

Provided is an indirect paddle heater and method for heating asphalt. In one example, the paddle heater may include a control system, a pump to pump heating fluid, a trough that may include an inlet to receive a feed of asphalt mixture and an outlet for exiting the asphalt mixture after heating, and one or more rotational agitators disposed in the trough and comprising paddles attached to shafts that rotate to move the asphalt mixture from the inlet to the outlet, wherein at least one of the trough and the one or more rotational agitators may include hollow channels, and the control system is configured to control the pump to pump heating fluid into the hollow channels when the asphalt mixture is included within the trough.

A low-emission hot-in-place asphalt recycling equipment train system is disclosed, which comprises at least three heating units, a milling unit, a centralized hot mix heating unit, a mixing unit, and compatible paving and compacting units. The hot-in-place asphalt recycling equipment train system realizes stepwise uniform heating of pavements, recycling of heat energy, centralized treatment and discharge of fumes, centralized and uniform hot mix heating of materials without causing damage, simultaneous metering and feeding of required materials at multiple points, and on-site mobile batch mixing.

An asphalt processing system is formed from a heating chamber, a transfer system and an induction heating system. A plurality of paddles, conveyor flights, or conveyor belts having a U-shaped blade move the asphalt through the system while concurrently mixing the material to ensure consistent temperatures through the asphalt cement. The asphalt is heating using one or more induction heating systems to quickly heat the asphalt to between 300° F. and 350° F. The system can include a convection system designed to collect air from the heating chamber, further heat it, and recirculate the air to enhance the asphalt heating. A water condenser can be employed to remove moisture during air recirculation, reducing moisture content in the asphalt cement. The asphalt cement is optionally then modified by addition of one or more rejuvenation oils. This system is particularly useful for recycled asphalt pavement, but can be used for all asphalt products.

An indirect heating, drying and mixing chamber has a drum. A mixing/conveyor mechanism is positioned within the drum mixing and moving materials through the drum. An enclosure is provided wherein the drum is inserted within the enclosure to form an upper section of the enclosure between the drum and a top surface of the enclosure and a lower section of the enclosure between the drum and a bottom surface of the enclosure. A plurality of heat openings is formed on the bottom surface of the enclosure. A plurality of heating elements is provided, wherein an individual heating element is coupled to a corresponding heat opening, the plurality of heating elements generating heat which travels along the lower section of the enclosure and through the upper section of the enclosure heating the material in the drum.

A continuous asphalt mixture production plant based on double-horizontal-shaft forced mixing includes a cold aggregate bin, a continuous aggregate conveying and metering system, a drying drum, an aggregate elevator, a double-horizontal-shaft continuous mixing host, a continuous asphalt metering and conveying system, a continuous powder conveying and metering system and a finished product bin. The double-horizontal-shaft continuous mixing host includes a first double-horizontal-shaft mixing cylinder and a second double-horizontal-shaft mixing cylinder connected in series. The first double-horizontal-shaft mixing cylinder is provided with an aggregate inlet, an asphalt inlet, a powder inlet and a first discharging port, and the second double-horizontal-shaft mixing cylinder is provided with a mixture inlet and a second discharging port. The aggregate inlet, the asphalt inlet and the powder inlet are respectively connected with an outlet of the aggregate elevator, the continuous asphalt metering and conveying system and the continuous powder conveying and metering system correspondingly.

An indirect heating, drying and mixing chamber has a drum. A mixing/conveyor mechanism is positioned within the drum mixing and moving materials through the drum. An enclosure is provided wherein the drum is inserted within the enclosure to form an upper section of the enclosure between the drum and a top surface of the enclosure and a lower section of the enclosure between the drum and a bottom surface of the enclosure. A plurality of heat openings is formed on the bottom surface of the enclosure. A plurality of heating elements is provided, wherein an individual heating element is coupled to a corresponding heat opening, the plurality of heating elements generating heat which travels along the lower section of the enclosure and through the upper section of the enclosure heating the material in the drum.

A continuous asphalt mixture production plant based on double-horizontal-shaft forced mixing includes a cold aggregate bin, a continuous aggregate conveying and metering system, a drying drum, an aggregate elevator, a double-horizontal-shaft continuous mixing host, a continuous asphalt metering and conveying system, a continuous powder conveying and metering system and a finished product bin. The double-horizontal-shaft continuous mixing host includes a first double-horizontal-shaft mixing cylinder and a second double-horizontal-shaft mixing cylinder connected in series. The first double-horizontal-shaft mixing cylinder is provided with an aggregate inlet, an asphalt inlet, a powder inlet and a first discharging port, and the second double-horizontal-shaft mixing cylinder is provided with a mixture inlet and a second discharging port. The aggregate inlet, the asphalt inlet and the powder inlet are respectively connected with an outlet of the aggregate elevator, the continuous asphalt metering and conveying system and the continuous powder conveying and metering system correspondingly.

An asphalt processing system is formed from a heating chamber, a transfer system and an induction heating system. A plurality of paddles, conveyor flights, or conveyor belts having a U-shaped blade move the asphalt through the system while concurrently mixing the material to ensure consistent temperatures through the asphalt cement. The asphalt is heating using one or more induction heating systems to quickly heat the asphalt to between 300 F. and 350 F. The system can include a convection system designed to collect air from the heating chamber, further heat it, and recirculate the air to enhance the asphalt heating. A water condenser can be employed to remove moisture during air recirculation, reducing moisture content in the asphalt cement. The asphalt cement is optionally then modified by addition of one or more rejuvenation oils. This system is particularly useful for recycled asphalt pavement, but can be used for all asphalt products.

Hot asphalt recycling system having a mixing hopper where the hot aggregate, exiting the drier, and the RAP are mixed; a pouring hopper which is opened to said mixing hopper from one end thereof and from whose other end RAP is poured, in order to obtain recycled asphalt concrete which is to be used in the production of one of the asphalt layers by using RAP. Said system comprising an air inlet pipe whose one end is connected to the heat source and whose other end is opened to the pouring hopper in order to transfer hot air, which is heated by a heat source, inside the pouring hopper; and at least one drying box in order to provide the RAP inside the pouring hopper to be poured to the mixing hopper in a sequenced manner and step by step.