Asphalt production facility and method for making asphalt in such an asphalt production facility

The invention relates to an asphalt production facility (1) comprising: a drum dryer (3), a combustion chamber (9), a burner (11) configured to generate a hot gas flow (F1) circulating in the drum dryer (3), at least one first device (13) for the introduction of asphalt aggregates to be recycled that defined at least one recycling area (15), a cooling channel (17) defined between a wall (19) of the combustion chamber (9) and an external envelope (30′) of the drum (3), a device (21) for injection of a cooling fluid (F4) into the cooling channel (17), and a control and regulation system (23) for piloting the injection device (21) in such a way that the hot gas flow (F1) has a temperature that is lower than 700° C. in said recycling area (15).

A method for making asphalt in such asphalt production facility.

A rotary mixing system for a construction machine includes a frame, and a power source mounted on the frame. The machine also includes a milling tool rotatably mounted on the frame and configured to be selectively coupled to the power source. The machine further includes a foaming bar mounted on the frame in association with the milling tool. The system also includes an auxiliary vehicle configured to be coupled to the machine. The auxiliary vehicle includes a chassis and a plurality of wheels movably mounted to the chassis. The auxiliary vehicle includes a bitumen tank mounted on the chassis. The auxiliary vehicle also includes a heating element and a bitumen pump coupled to the bitumen tank. The auxiliary vehicle further includes a bitumen hose fluidly coupled to the bitumen pump and the foaming bar.

An improvement to a chassis for mobile asphalt plants consists in modularizing the design of the chassis in order to reduce design time and storage costs by virtue of a standardization of the chassis. Thus, the solution fits asphalt plants of different sizes and reduces the physical space required to store items belonging to the structure of the chassis. The high level of standardization has been achieved by segmenting the main structure of the chassis into three regions which appropriately accommodate all of the systems for producing the asphalt mixture.

A rotary mixing system is provided. The system includes a construction machine. The machine includes a frame and a power source mounted on the frame. The machine also includes a milling tool rotatably mounted on the frame and configured to be selectively coupled to the power source. The machine further includes a foaming bar mounted on the frame in association with the milling tool. The system also includes an auxiliary vehicle configured to be coupled to the machine. The auxiliary vehicle includes a chassis and a plurality of wheels movably mounted to the chassis. The auxiliary vehicle includes a bitumen tank mounted on the chassis. The auxiliary vehicle also includes a heating element and a bitumen rump coupled to the bitumen tank. The auxiliary vehicle further includes a bitumen hose fluidly coupled to the bitumen pump and the foaming bar.

The present utility model pertains to the technical field of equipment for producing asphalt concrete (AC) or hot mix asphalt concrete (HMAC), and relates more particularly to an improvement to a chassis for mobile asphalt plants. The solution consists in modularizing the design of the chassis in order to reduce design time and storage costs by virtue of a standardization of the chassis. Thus, the solution fits asphalt plants of different sizes and reduces the physical space required to store items belonging to the structure of the chassis. The high level of standardization has been achieved by segmenting the main structure of the chassis into three regions which appropriately accommodate all of the systems for producing the asphalt mixture.

A system and method for monitoring and adjusting a constant flow asphalt manufacturing process includes monitoring the ratios of recycled material to virgin material to minimize costs and adjusting the mixture in real time. Pulverized asphalt shingle (PAS) material may be used as a source of recycled asphalt oil and fed to a mixing drum with real-time monitoring while making real-time adjustments to supplement the asphalt with new asphalt oil to the mixer. The systems and methods may also be used for monitoring, metering, and supplementing recycled aggregate from recycled asphalt pavement (RAP) with new aggregate. The systems and methods may use one or more processors or programmable logic controllers (PLC) to meter the addition of new materials.

A system and method for monitoring and adjusting a constant flow asphalt manufacturing process includes monitoring the ratios of recycled material to virgin material to minimize costs and adjusting the mixture in real time. Pulverized asphalt shingle (PAS) material may be used as a source of recycled asphalt oil and fed to a mixing drum with real-time monitoring while making real-time adjustments to supplement the asphalt with new asphalt oil to the mixer. The systems and methods may also be used for monitoring, metering, and supplementing recycled aggregate from recycled asphalt pavement (RAP) with new aggregate. The systems and methods may use one or more processors or programmable logic controllers (PLC) to meter the addition of new materials.

A system and method for monitoring and adjusting a constant flow asphalt manufacturing process includes monitoring the ratios of recycled material to virgin material to minimize costs and adjusting the mixture in real time. Pulverized asphalt shingle (PAS) material may be used as a source of recycled asphalt oil and fed to a mixing drum with real-time monitoring while making real-time adjustments to supplement the asphalt with new asphalt oil to the mixer. The systems and methods may also be used for monitoring, metering, and supplementing recycled aggregate from recycled asphalt pavement (RAP) with new aggregate. The systems and methods may use one or more processors or programmable logic controllers (PLC) to meter the addition of new materials.