A pavement system that avoids the need for traditional contraction joints regardless of dimension of the pavement. The concrete composite pavement, comprises (i) a gap-graded concrete first layer; (ii) a flexural-hardening fiber reinforced mortar second layer, wherein the gap-graded concrete comprises cement, water and coarse aggregate, the flexural-hardening fiber reinforced mortar comprises cement; water, fine aggregate with a maximum particle size; fiber reinforcement comprising of synthetic and/or metal fibers; wherein the total thickness of the composite pavement is selected depending on the required maximum service point load, using the following formula H=(F/100).sup.0.5×100 mm, where H is the total thickness of the composite pavement and F is maximum service point load; wherein the ratio of the thickness of flexural-hardening fiber reinforced mortar second layer to the total thickness of the composite pavement is within the range of 1:5 to 2:5.

A pavement system that avoids the need for traditional contraction joints regardless of dimension of the pavement. The concrete composite pavement, comprises (i) a gap-graded concrete first layer; (ii) a flexural-hardening fiber reinforced mortar second layer, wherein the gap-graded concrete comprises cement, water and coarse aggregate, the flexural-hardening fiber reinforced mortar comprises cement; water, fine aggregate with a maximum particle size; fiber reinforcement comprising of synthetic and/or metal fibers; wherein the total thickness of the composite pavement is selected depending on the required maximum service point load, using the following formula H=(F/100).sup.0.5×100 mm, where H is the total thickness of the composite pavement and F is maximum service point load; wherein the ratio of the thickness of flexural-hardening fiber reinforced mortar second layer to the total thickness of the composite pavement is within the range of 1:5 to 2:5.

A method of using a flowable binder for construction or repair comprises providing a binder mixture including an alkali metal silicate, fly ash, slag, and added water, where a total water-to-solids mass ratio of the binder mixture is in a range from about 0.2 to 0.5. The binder mixture is mixed together with inert particles to form a flowable mortar. The flowable mortar is distributed over a bed of coarse aggregate, and the mortar seeps into interstices of the coarse aggregate. Upon curing, a composite comprising reinforcement material embedded in a cured binder is formed.

A method of using a flowable binder for construction or repair comprises providing a binder mixture including an alkali metal silicate, fly ash, slag, and added water, where a total water-to-solids mass ratio of the binder mixture is in a range from about 0.2 to 0.5. The binder mixture is mixed together with inert particles to form a flowable mortar. The flowable mortar is distributed over a bed of coarse aggregate, and the mortar seeps into interstices of the coarse aggregate. Upon curing, a composite comprising reinforcement material embedded in a cured binder is formed.

An anti-rutting pavement structure is arranged consecutively from bottom to top, a semi-rigid base layer, a SBS emulsified asphalt adhesive layer, a Type II latex cement mortar poured asphalt concrete lower layer, a Type I latex cement mortar poured asphalt concrete middle layer and a high viscosity modified asphalt SMA-13 concrete surface layer.

An anti-rutting pavement structure, which is characterized in that it comprises, arranged consecutively from bottom to top, a semi-rigid base layer, a SBS emulsified asphalt adhesive layer, a Type II latex cement mortar poured asphalt concrete lower layer, a Type I latex cement mortar poured asphalt concrete middle layer and a high viscosity modified asphalt SMA-13 concrete surface layer. Compared with prior art, the present invention has improved great contributions of the middle and lower layer of the semi-rigid base layer pavement for rutting under high temperatures and heavy loads, while the pavement having a good crack-resistance, improvement for coordination of the overall deformation of the surface layer and the base layer, and a short construction conservation period, short time before traffic opening, excellent economic performance.

A pavement system that avoids the need for traditional contraction joints regardless of dimension of the pavement. The concrete composite pavement, comprises (i) a gap-graded concrete first layer; (ii) a flexural-hardening fiber reinforced mortar second layer, wherein the gap-graded concrete comprises cement, water and coarse aggregate, the flexural-hardening fiber reinforced mortar comprises cement; water, fine aggregate with a maximum particle size; fiber reinforcement comprising of synthetic and/or metal fibers; wherein the total thickness of the composite pavement is selected depending on the required maximum service point load, using the following formula H=(F/100).sup.0.5100 mm, where H is the total thickness of the composite pavement and F is maximum service point load; wherein the ratio of the thickness of flexural-hardening fiber reinforced mortar second layer to the total thickness of the composite pavement is within the range of 1:5 to 2:5.

A pavement system that avoids the need for traditional contraction joints regardless of dimension of the pavement. The concrete composite pavement, comprises (i) a gap-graded concrete first layer; (ii) a flexural-hardening fiber reinforced mortar second layer, wherein the gap-graded concrete comprises cement, water and coarse aggregate, the flexural-hardening fiber reinforced mortar comprises cement; water, fine aggregate with a maximum particle size; fiber reinforcement comprising of synthetic and/or metal fibers; wherein the total thickness of the composite pavement is selected depending on the required maximum service point load, using the following formula H=(F/100).sup.0.5100 mm, where H is the total thickness of the composite pavement and F is maximum service point load; wherein the ratio of the thickness of flexural-hardening fiber reinforced mortar second layer to the total thickness of the composite pavement is within the range of 1:5 to 2:5.