A structure has a plurality of modules of cementitious material; a first module exhibiting a reciprocal coupling surface and hooking portions defining at least one cavity, a second module exhibiting a respective reciprocal coupling surface—countershaped and in contact with the reciprocal coupling surface of the first module—and a hooking portion defining at least one cavity extending along at least partially the stratification direction; a connecting element engaged, on one side, inside the cavity of the hooking portion of the first module and, on the other side, inside the cavity of the hooking portion of the second module. The connecting element is configured for stably constraining the first and second modules and holding these latter in contact with each other. Further, a process makes a structure of reinforced cementitious material.

The present invention relates to a prefabricated wall assembly that includes an outer frame assembly and an inner frame assembly that are spaced apart from each other. The outer frame assembly includes a masonry panel composed of a plurality of masonry units such as bricks. The inner frame assembly includes an insulation panel and waterproof lining. The prefabricated wall assembly further includes sealing arrangements for allowing the prefabricated wall assembly to seal against similar adjacent prefabricated wall assemblies. The outer frame assembly includes length adjustable side support members for supporting an outer side edge of the masonry panel.

A method for assembling a brick pattern for forming a precast brick panel. The method includes conveying bricks in a row to a spacing station, spacing the bricks apart in a row at the spacing station according to a predetermined row pattern and to a predetermined row length by allowing the spacing between adjacent bricks to vary if required. The method then involves transferring the row of spaced bricks onto a generally planar support surface of a brick pattern assembly station. By this method, a plurality of rows of spaced bricks are assembled adjacent each other on the support surface of the brick pattern assembly station to form a brick pattern.

The present invention relates to a method for fabricating a composite construction element using a mould fabricated by a computer-controlled apparatus. The method comprises the steps of fabricating the mould having one or more receiving portions dimensioned to receive one or more respective objects responsive to computer instructions relating to the mould geometry, positioning the one or more objects in respective receiving portions, covering at least a portion of the mould and the one or more objects with settable material, and at least partially curing the settable material, thereby forming the composite construction element having the one or more objects embedded therein.

A facing building member, a method of forming a facing building member and a method of forming a cladding panel. The facing building member is usable with other building members in forming a cladding panel. The building member has a front face and a rear side, the rear side being profiled by cutting with a water jet so as to provide at least one mechanical key on the facing building member.

A cladding panel and a method of forming a cladding panel. The panel comprises a plurality of facing building members mounted on a backing of settable material. The facing building members are mounted in rows which are usually aligned horizontally in use, with settable material located in joints between adjacent building members in the rows, and settable material located in joints between neighbouring rows of facing building members. The joints between adjacent facing building members in a row are not aligned with the joints between adjacent facing building members in neighbouring rows of facing building members. The facing building members have front faces and a rear side, with recesses in the rear side of at least some of the facing building members in each row. The recesses extend part way into the facing building member and receive settable material. The recesses in facing building members in neighbouring rows are aligned such that one or more columns of settable material in the recesses are provided extending perpendicularly to the rows of facing building members.

A facing building member, a method of forming a facing building member and a method of forming a cladding panel. The facing building member is usable with other building members in forming a cladding panel. The building member has a front face and a rear side, the rear side being profiled by cutting with a water jet so as to provide at least one mechanical key on the facing building member.

A method for assembling a brick pattern for forming a precast brick panel. The method includes conveying bricks in a row to a spacing station, spacing the bricks apart in a row at the spacing station according to a predetermined row pattern and to a predetermined row length by allowing the spacing between adjacent bricks to vary if required. The method then involves transferring the row of spaced bricks onto a generally planar support surface of a brick pattern assembly station. By this method, a plurality of rows of spaced bricks are assembled adjacent each other on the support surface of the brick pattern assembly station to form a brick pattern.

A hollow prefabricated masonry wall panel is made at a fabrication site and is configured for transportation to a build site. The hollow prefabricated wall panel has a base row and an upper row formed of hollow blocks. A slit is formed in the top of each of the two side walls of the hollow blocks of the base row and upper row, the slit having a width no larger than 20% a width of a side wall. Provisional reinforcement is provided within each slit with a bonding material, a size of the slit and the provisional reinforcement configured to provide tensile strength during transportation of the hollow prefabricated wall panel from the fabrication site to the build site. At least one mid-row is laid between the base row and upper row so the hollow cavities are aligned to preserve hollow wall cavities that can accept code required reinforcement once transported to the build site.

A cladding panel and a method of forming a cladding panel. The panel comprises a plurality of facing building members mounted on a backing of settable material. The facing building members are mounted in rows which are usually aligned horizontally in use, with settable material located in joints between adjacent building members in the rows, and settable material located in joints between neighbouring rows of facing building members. The joints between adjacent facing building members in a row are not aligned with the joints between adjacent facing building members in neighbouring rows of facing building members. The facing building members have front faces and a rear side, with recesses in the rear side of at least some of the facing building members in each row. The recesses extend part way into the facing building member and receive settable material. The recesses in facing building members in neighbouring rows are aligned such that one or more columns of settable material in the recesses are provided extending perpendicularly to the rows of facing building members.