E04C5/015

METAL ANTICORROSIVE COATING, PREPARATION METHOD THEREFOR, AND USE THEREFOR
20210188699 · 2021-06-24 ·

The invention discloses a metal anticorrosive coating. The coating is an inorganic coating used for metal anticorrosion. This coating has a double-layer structure, including an outer enamel coating and an inner base oxide coating. Meanwhile, the content of the base metal oxide decreases from the inner layer to the outer layer, which causes the thermal expansion coefficient of the coating to increase from the inner layer to the outer layer, ensures that the overall thermal expansion coefficient of the coating is coordinate with various base metals. The composition of the outer layer enamel coating includes: by weight, 1-40 parts of silicon, 1-30 parts of sodium, 1-20 parts of potassium, 2-20 parts of calcium, 0.5-15 parts of fluorine, 0.3-10 parts of cobalt, 0.2-10 parts of nickel, 1-18 parts of boron, 0.5-10 parts of phosphorus, 0.1-8 parts of magnesium, and the rest is oxygen; the composition of the base oxide coating of the inner layer includes the base metal and oxygen. A preparation process of a double-layer dense metal anticorrosive coating formed by low-temperature sintering is also disclosed, including the following steps: 1) grinding; 2) preparation of mixture; 3) grinding; 4) high temperature reaction; 5) grinding; 6) coating; 7) sintering. The coating of the invention has the advantages of improving the corrosion resistance by more than 14 times, has a high ductility which can be coordinated with the reinforcing steel bar in tensile deformation, has a thermal expansion coefficient gradient which can be applied to different metals and different types of the same metal.

Non-corrosive micro rebar
11041309 · 2021-06-22 ·

The non-corrosive micro rebar is an apparatus that reinforces concrete structures. The apparatus includes a central rod, a plurality of threads, and a plurality of channels. The central rod connects the plurality of threads to one another and allows the apparatus to be flexible within the concrete structure. The plurality of threads allows a concrete mixture to grip around the apparatus. The concrete mixture surrounds the apparatus by filling the plurality of channels. In order for apparatus to hold together the concrete structure, each of the plurality of threads includes a connecting rod and an anchoring bar. The plurality of threads laterally traverses along the central rod and is radially distributed about the central rod. The connecting bar is fixed to the central rod and is oriented perpendicular to the central rod. The connecting bar traverse across the connecting rod and is oriented concave with the connecting rod.

SYSTEMS AND METHODS FOR PRODUCTION OF METALLURGICALLY BONDED CLAD BILLET AND PRODUCTS THEREOF, AND METALLURGICALLY BONDED CLAD BILLET
20210268563 · 2021-09-02 ·

A method of producing a clad billet includes inserting a solid carbon or low-alloy steel (CS) material into a hollow interior of the slightly larger diameter (CRA) cylinder so that a standoff gap is provided between an outer surface of the (CS) material and the inner diameter of the (CRA) cylinder; providing an explosive material around the (CRA) cylinder; detonating the explosive material to collapse at least the inner diameter of the corrosion resistant alloy cylinder onto the outer surface of the solid carbon or low-alloy steel material and eliminate the standoff gap, creating at least a partial metallurgical bond at an interface with the outer surface and resulting in a composite billet assembly, and extruding the composite billet assembly to reduce its size and form the clad billet having a metallurgical bond between the (CS) material and the (CRA) cylinder.

Method and apparatus for electrochemical treatment of concrete structures affected by ASR
20210107842 · 2021-04-15 ·

The present invention relates to a method for impregnating concrete with a non-aqueous electrolyte characterized in that an electric field is applied between electrodes mounted on the concrete surface and/or embedded in the concrete such that the non-aqueous electrolyte migrates into the concrete. Preferably, lithium ions are dissolved in the non-aqueous electrolyte.

PROTECTED REINFORCED CONCRETE STRUCTURE
20210095379 · 2021-04-01 ·

A reinforced concrete structure comprising a hardened concrete containing at least one steel reinforcement, a plurality of anode cavities and interconnecting slots formed within the hardened concrete, with the interconnecting slots interconnecting adjacent anode cavities with one another. A discrete galvanic anode is installed within each of the anode cavities. At least one connector for connecting the plurality of discrete galvanic anodes with the at least one steel reinforcement. A plurality of interconnecting galvanic anodes which each comprises a metallic element which has an interconnecting connector extending from opposed ends thereof. Each of the interconnecting galvanic anodes is installed within a respective interconnecting slot. First and second ends of the interconnecting connector are respectively connected to adjacent first and second discrete galvanic anodes. Each interconnecting galvanic anode contains sufficient sacrificial metal to increase a total protection current delivered to the steel reinforcement.

Automated coiling system for post-tension tendon
10934128 · 2021-03-02 · ·

An automated coiling system for post-tension tendons, comprising a frame, a tendon feed device adapted to introduce a tendon of widely varying length into a coiler assembly, a coiler assembly adapted to grip and coil the tendon within a fixed volume having a predefined diameter; a plurality of wire tying devices adapted to securely tie a wire around the tendon bundle of widely varying diameter in a plurality of predetermined positions and cut the wire after tying; and a tendon ejector device adapted to urge a tied tendon bundle from the coiler assembly.

Anti-corrosion coating sintered at low temperature for steel rebars and coating method
10786828 · 2020-09-29 · ·

This invention discloses an anti-corrosion coating sintered at low temperature for steel rebars. The composition of coating includes 30-50 weight percent nano-silica, 20-40 weight percent flux, 9-20 weight percent calcium fluoride, 2-10 weight percent thickener, and 2-14 weight percent adhesion, agent. This invention also discloses the coating method of above-mentioned anti-corrosion coating. The method includes seven steps: 1. dry mixing, 2. wet mixing, 3. pretreatment, 4. coating, 5. baking, 6. sintering, 7. cooling down at room temperature. The coating of this invention has high strength, high density, high corrosion resistance, good capacity to bond with concrete, and maintains the mechanical properties of steel rebars.

MODULAR SYSTEM AND METHOD FOR CONCRETE CRACK REPAIR
20200208421 · 2020-07-02 ·

A system for repairing a crack in a concrete installation includes a stitch having a center portion configured to span across the crack and an anchor plate coupled to the stitch. The anchor plate includes an anchor bore configured to receive a concrete anchor, a first bore extending parallel to the anchor bore, a second bore extending transverse to the anchor bore, and a groove extending transverse to the first bore and the second bore. The first bore intersects the groove, and the second bore intersects the anchor bore.

FUSION BONDED EPOXY REBAR POWDER COATINGS
20200190340 · 2020-06-18 · ·

This invention relates to fusion bonded epoxy rebar powder coating compositions of enough latency overtime, which cure in seconds upon residual heat up to 239.0 C., exhibiting low temperature flexibility to achieve crack-free rebar bending at 45 C. and a glossy finish without yellowing or discoloration. This invention further relates to rebar powder coatings compounded using suitable dihydrazide amines as the curing agent, in combination with an executive resin blend including a compatible toughening epoxy, and a synergic catalyst package to meet the intended application challenges.

CORROSION-INDUCED SHAPE MEMORY FIBER, PREPARATION METHOD AND APPLICATION THEREOF

The present invention relates to a corrosion-induced shape memory fiber, a preparation method and application thereof. The corrosion-induced shape memory fiber is composed of a core fiber and/or a core fiber with a corrosion-resistant coating, and a corrodible coating; the core fiber and/or the core fiber with the corrosion-resistant coating are in a tensile stress state along the length of the corrosion-induced shape memory fiber; the corrodible coating is in a compressive stress state along the length of the corrosion-induced shape memory fiber; the core fiber and/or the core fiber with the corrosion-resistant coating and the corrodible coating are in a tensile-compressive equilibrium state along the length of the corrosion-induced shape memory fiber; and the corrodible coating is coated outside the core fiber and/or the core fiber with the corrosion-resistant coating.