A building aperture cover frame, such as a window frame, having at least one frame profile for framing an insulated glass unit, where the frame profile includes: an insulating core of insulating polyurethane foam core material enclosed by a core surface of the insulating core, where the insulating polyurethane foam core material having at least 85% by weight polyurethane, and where the insulating polyurethane foam core material is of a material density of less than 60 kg/m.sup.3, such as less than 50 kg/m.sup.3, preferably less than 40 kg/m.sup.3, a profile shell encapsulating the insulating core and having an inner shell surface facing the core surface, where the profile shell is made of at least 90% by weight polyurethane, and where the profile shell is of a material density of at least 600 kg/m.sup.3, such as at least 750 kg/m.sup.3, preferably at least 850 kg/m.sup.3, and one or more metal reinforcement element(s) located between opposing parts of the inner shell surface and the core surface.

There is a frame insulator that covers a window or door frame. A door or window has one or more panels that are supported by frame members. The frame members have interior surfaces and exterior surfaces. The one or more panels are mounted on the frame members. The interior surfaces or the exterior surfaces or both are enclosed by sheets of cross-linked polyethylene foam extending adjacent to the one or more panels and forming frame insulators.

There is a frame insulator that covers a window or door frame. A door or window has one or more panels that are supported by frame members. The frame members have interior surfaces and exterior surfaces. The one or more panels are mounted on the frame members. The interior surfaces or the exterior surfaces or both are enclosed by sheets of cross-linked polyethylene foam extending adjacent to the one or more panels and forming frame insulators.

An extrusion profile of, for example, a polymer material, such as PVC, for a door system and/or window system, may include at least one hollow chamber extending in the extrusion direction, which is delimited by profile walls; and an insulation core of foam arranged in the at least one hollow chamber. The foam may have a compression strength of at least 0.3 N/mm.sup.2.

A thermally enhanced extrudate includes a channel, a first wall, and a second wall. The channel extends along a longitudinal axis from a first end to a second end of the thermally enhanced extrudate and is shaped to receive glass or a frame. The second wall is spaced from the first wall. The first wall and the second wall partially enclose a thermal break extending along the longitudinal axis. The thermal break has a first width defined between the first wall and the second wall at an upper end of the thermal break and a second width defined between the first wall and the second wall at a lower end of the thermal break. The thermally enhanced extrudate further includes a solid insulation material in the thermal break between the first and second walls and formed by curing a flowable material.

There is a frame insulator that covers a window or door frame. A door or window has one or more panels that are supported by frame members. The frame members have interior surfaces and exterior surfaces. The one or more panels are mounted on the frame members. The interior surfaces or the exterior surfaces or both are enclosed by sheets of cross-linked polyethylene foam extending adjacent to the one or more panels and forming frame insulators.

A thermally enhanced extrudate includes a channel, a first wall, and a second wall. The channel extends along a longitudinal axis from a first end to a second end of the thermally enhanced extrudate and is shaped to receive glass or a frame. The second wall is spaced from the first wall. The first wall and the second wall partially enclose a thermal break extending along the longitudinal axis. The thermal break has a first width defined between the first wall and the second wall at an upper end of the thermal break and a second width defined between the first wall and the second wall at a lower end of the thermal break. The thermally enhanced extrudate further includes a solid insulation material in the thermal break between the first and second walls and formed by curing a flowable material.

The present invention relates to a thermal insulation structure of a door frame in which a moving window (sliding window) constituting a sliding window system is installed, and more particularly, a two-side supporting frame window supporting both sides of a glass window constituting a sliding window system, more particularly, relates to an insulating structure in a side section of a door frame into which the side portion of the sliding window that is moved when closing the sliding window of the supporting frame window type is pocketed, that is, the insulating structure of the side section of the door frame.

A thermally enhanced extrudate includes a channel, a first wall, and a second wall. The channel extends along a longitudinal axis from a first end to a second end of the thermally enhanced extrudate and is shaped to receive glass or a frame. The second wall is spaced from the first wall. The first wall and the second wall partially enclose a thermal break extending along the longitudinal axis. The thermal break has a first width defined between the first wall and the second wall at an upper end of the thermal break and a second width defined between the first wall and the second wall at a lower end of the thermal break. The thermally enhanced extrudate further includes a solid insulation material in the thermal break between the first and se cond walls and formed by curing a flowable material.

A method of forming a thermally enhanced extrudate for a door or window includes providing an extrudate including a channel shaped to receive glass or a frame and having a completely enclosed cavity. The method further includes forming openings in a first flange of the extrudate. The remaining portion of the first flange form bridges that extend between a first wall and a second wall. The method further includes position a flowable material into the cavity through the openings. The flowable material cures to create a solid insulation material in the cavity and the bridges resist warping of the extrudate as the flowable material cures.