The present invention relates to shaker doors with solid cores and methods for making the same. The shaker doors contain different core materials at the recessed panel than the raise peripheral region to provide dimensional stability and reduced distortion when the doors are exposed to high humidity. The devices and methods also provide for easy assembly of solid core shaker doors, including fire rated doors.

Hollow core door apparatus for preventing the build up of pressure in a room having a register through which air flows into the room and the door includes an inside door skin and an outside door skin, and the door skins includes openings through which air flows and a center panel between the skins and spaced part from the skins. The center panel has an outer perimeter greater than the inner perimeter of the openings. The center panel is spaced apart from the skins, and also from the adjacent stiles and rails. A chamber is formed about the panel and between the adjacent stiles and rails and the openings in the skins. Air flow from the room is through the opening in the inside skin into the chamber, around the outer periphery of the panel, and outwardly through the opening in the outside skin in a non-linear manner.

Hollow core door apparatus for preventing the build up of pressure in a room having a register through which air flows into the room and the door includes an inside door skin and an outer door skin, and the door skins includes openings through which air flows and panels disposed in the openings to define the amount of air flowing through the openings in the skins. The door also includes at least a single fixed panel and a movable panel, both of which panels include openings through which air flows when the openings in the panels are aligned and which air flow is restricted when the openings are misaligned. The inside and outside panels have peripheral openings defined between the openings in the skins and the panels disposed in the openings and which peripheral openings define areas at least as great as the area of the openings in the fixed and movable panels, and the openings in the fixed and movable panels are offset from the peripheral openings to provide for a non-linear flow of air through the door to prevent the build up of pressure in the room and to restrict the non-linear air flow through the door when the openings in the fixed and movable panels are misaligned. An embodiment combining a noxious gas absorbent material with the pressure build up prevention capability is also illustrated.

Gypsum based compositions, processes for making same, and articles made therefrom. In one example, the gypsum based composition can include about 1.5 wt % to about 3 wt % of a starch, about 11 wt % to about 14 wt % of a paper, about 0.7 wt % to about 2.3 wt % of vermiculite, about 1.3 wt % to about 3 wt % of a plurality of reinforcing fibers, about 7 wt % to about 10 wt % of a binding agent, about 2 wt % to about 4 wt % of perlite, and about 65 wt % to about 75 wt % of a calcium sulfate, where all weight percent values are based on a combined weight of the starch, paper, vermiculite, plurality of reinforcing fibers, binding agent, perlite, and calcium sulfate.

A laminated door core for use in fire rated doors includes a center layer having a first side and an opposing second side, where the center layer comprises fire rated particleboard. The laminated door core also includes a first layer comprising calcium silicate adhered to the first side of the center layer, a second layer comprising calcium silicate adhered to the second side of the center layer, a first layer of high-density fiberboard adhered over the first layer of calcium silicate, and a second layer of high-density fiberboard adhered over the second layer of calcium silicate. A vertical stile may be positioned along each opposing longitudinal edge of the laminated door core, and a horizontal rail may be positioned along each of a top end and a bottom end of the laminated door core.

The present invention relates to shaker doors with solid cores and methods for making the same. The shaker doors contain different core materials at the recessed panel than the raise peripheral region to provide dimensional stability and reduced distortion when the doors are exposed to high humidity. The devices and methods also provide for easy assembly of solid core shaker doors, including fire rated doors.

A door assembly for an electromagnetic shielded enclosure includes a metal door frame for defining a passageway into the enclosure and a door for selectively enclosing the passageway. The door includes a door leaf pivotally coupled to the frame. A set of radio frequency (RF) seals is connected to the exposed peripheral edge of a conductive plate in the door leaf. Each RF seal includes a resilient movable finger which overlies a U-shaped bracket mounted along the outer edge of the door leaf. A plurality of air cylinders is mounted within each bracket and is designed to urge the resilient finger of each RF seal into contact with the door frame.

A door assembly for an electromagnetic shielded enclosure includes a metal door frame for defining a passageway into the enclosure and a door for selectively enclosing the passageway. The door includes a door leaf pivotally coupled to the frame. A set of radio frequency (RF) seals is connected to the exposed peripheral edge of a conductive plate in the door leaf. Each RF seal includes a resilient movable finger which overlies a U-shaped bracket mounted along the outer edge of the door leaf. A plurality of air cylinders is mounted within each bracket and is designed to urge the resilient finger of each RF seal into contact with the door frame. By integrating the RF seal and its related mechanical components into the door, the passageway into the enclosure is rendered less obtrusive. Additionally, the use of multiple air cylinders to actuate each RF seal creates operational redundancy.

A fire rated door includes a core, a first decorative panel and a second decorative panel. The core includes: (a) a gypsum-based fire resistant center panel having a bottom, a top, a first side, a second side, a first end and a second end, wherein the gypsum-based fire resistant center panel is made of a first gypsum-based fire resistant material, and (b) an extruded gypsum-based fire resistant border attached to the first side, the second side, the first end and the second end of the gypsum-based fire resistant center panel, wherein the extruded gypsum-based fire resistant border is made of a second gypsum-based fire resistant material having a higher density than the first gypsum-based fire resistant material. The first decorative panel is attached to the top of the gypsum-based fire resistant center panel and the extruded gypsum-based fire resistant border. The second decorative panel is attached to the bottom of the gypsum-based fire resistant center panel and the extruded gypsum-based fire resistant border.

The present invention relates to shaker doors with solid cores and methods for making the same. The shaker doors contain different core materials at the recessed panel than the raise peripheral region to provide dimensional stability and reduced distortion when the doors are exposed to high humidity. The devices and methods also provide for easy assembly of solid core shaker doors, including fire rated doors.