A door has a core that includes a first major surface having one or more first recesses, a second major surface opposite to the first major surface, and fire retardant material such as intumescent material applied to the first recesses and no more than about 20 percent by surface area of a remainder of the first major surface excluding the first recesses. A door skin includes an interior surface, an exterior surface, at least one contoured panel portion establishing a protrusion extending on the interior surface and an opposite depression extending into the exterior surface, and fire retardant material such as intumescent material applied to at least one of the protrusion or the depression and no more than about 20 percent by surface area of the remainders of the interior surface excluding the protrusion and the exterior surface excluding the depression.

Embodiments of the present invention may encompass gateline paddles that include a paddle body having a composite material forming an outer surface of the paddle body. The composite material may have a first surface and a second surface opposite the first surface that define an open interior therebetween. The composite material may include a fiber-reinforced resin. The paddle body may include a cellular reinforcement member disposed within the open interior. The paddle body may include a mounting region formed along a lateral edge of the paddle body. The paddle body may include a mounting block disposed within a portion of the open interior disposed within the mounting region.

The disclosure relates to systems and methods for pressing a door assembly involving a scanning system operable to survey an outer surface of a door skin and identify a location of one or more recessed panel portions on the door skin, and a press operable to selectably actuate a group of actuators based on the identified location of the recessed panel portions, where the actuators drive press members onto the one or more recessed panel portions of the door skin during a pressing operation to facilitate crushing of portions of a core of the door assembly that underlie the recessed panel portion of the door skin.

A door frame and threshold assembly, comprising a reservoir tube, including a first top surface comprising at least one inlet weep hole, a first rear surface, a first bottom surface, and a first front surface comprising at least one outlet weep hole, an interior sill portion, including a second top surface, a third top angled elevationally downward in a first direction, an exterior sill portion, including a fourth top surface angled elevationally downward in the first direction, a second rear surface engaged with the reservoir tube and spaced apart from the interior sill portion, and a third bottom surface, and a sill pan operatively arranged under and spaced apart from at least one of the first bottom surface and the third bottom surface, wherein the sill pan forms a conduit in fluid communication with the outlet weep hole.

A composite door comprises a composite frame, which comprises a first rail, a second rail, and crossbeams, joining the first rail and the second rail. The composite door also comprises a first composite side beam, a second composite side beam, and a composite skin, connected to each of the crossbeams of the composite frame, to the first composite side beam, and to the second composite side beam. The composite door further comprises first composite edge fittings, each connected to a corresponding one of the crossbeams of the composite frame, to the first composite side beam, and to the composite skin, and second composite edge fittings, each connected to a corresponding one of the crossbeams of the composite frame, to the second composite side beam, and to the composite skin.

A method and system for achieving compliance for a fire-rated door assembly. To comply with fire rated door assembly codes and compliance, all components, including hardware must be listed and labeled by a certification agency, such as Underwriters Laboratories (UL). The disclosure may include a hardware preparation filler solution which allows fire-rated doors to maintain fire rating and compliance when removing or modifying hardware, or converting between hardware types.

A door system and a method of making a door system including a metal door, a metal door frame for the metal door, and one or more door frame seals. The metal door and the metal door frame each include a steel outer surface with a first metal layer in contact with and that encapsulates or covers the steel outer surface, and a second metal layer in contact with and that encapsulates or covers the first metal layer. The first metal layer is different from the second metal layer. The first metal layer can be optional. The door frame seals are located on the metal door frame and provide conductivity between the metal door and the metal door frame. The door system preferably has an acceptable sound transmission class rating and RF shielding properties.

A door has a core that includes a first major surface having one or more first recesses, a second major surface opposite to the first major surface, and fire retardant material such as intumescent material applied to the first recesses and no more than about 20 percent by surface area of a remainder of the first major surface excluding the first recesses. A door skin includes an interior surface, an exterior surface, at least one contoured panel portion establishing a protrusion extending on the interior surface and an opposite depression extending into the exterior surface, and fire retardant material such as intumescent material applied to at least one of the protrusion or the depression and no more than about 20 percent by surface area of the remainders of the interior surface excluding the protrusion and the exterior surface excluding the depression.

A door includes a first skin, a second skin, two stiles, a core, and a gas permeable membrane. The first skin provides a first outer door surface. The second skin provides a second outer door surface. The two stiles are disposed at least partially between the first skin and the second skin. At least one stile defines a vent therein. The core comprises a foam material and is disposed between the first skin and the second skin. The gas permeable membrane, which is permeable to gas but not to the precursors of a foam material, is disposed on the at least one stile covering the vent. The gas permeable membrane contacts the foam material in the core, and separate the foam material in the core from the vent.