Composite door systems are provided for use in a protective barrier structure. The composite door systems provide for quick assembly, safety, security, and resistance to physical impacts or threats. The composite door systems may include a shell and a core that can be factory completed or finished on site. The shell may be shipped to the assembly location of the barrier structure, and the core may be formed on site by pouring liquid fill material into a cavity of the shell, which is allowed to cure into a solid fill material. Hardware housings may be operatively coupled to the shell that are made to receive door hardware but resist the liquid full material from filling the hardware housings. The shell, core, and/or hardware housings may provide resistance to damage, such as projectiles to provide enhanced security protection to the occupants or contents of the building structure.

A composite door comprises a composite frame, which comprises a first rail, a second rail, and crossbeams, joining the first rail and the second rail. The composite door also comprises a first composite side beam, a second composite side beam, and a composite skin, connected to each of the crossbeams of the composite frame, to the first composite side beam, and to the second composite side beam. The composite door further comprises first composite edge fittings, each connected to a corresponding one of the crossbeams of the composite frame, to the first composite side beam, and to the composite skin, and second composite edge fittings, each connected to a corresponding one of the crossbeams of the composite frame, to the second composite side beam, and to the composite skin.

A composite door comprises a composite frame, which comprises a first rail, a second rail, and crossbeams, joining the first rail and the second rail. The composite door also comprises a first composite side beam, a second composite side beam, and a composite skin, connected to each of the crossbeams of the composite frame, to the first composite side beam, and to the second composite side beam. The composite door further comprises first composite edge fittings, each connected to a corresponding one of the crossbeams of the composite frame, to the first composite side beam, and to the composite skin, and second composite edge fittings, each connected to a corresponding one of the crossbeams of the composite frame, to the second composite side beam, and to the composite skin.

A molded door skin with integral divided light bars. The divided light bars are either true divided light (TDL) bars simulated divided light (SDL) bars or decorative grilles. The door skin includes a body portion and a divided light bar portion. The body portion and divided light bar portion are of one-piece construction which is preferably compression molded from fiberglass or other synthetic materials. Once assembled into a door with door glass installed, the divided light bars form a number of small windows for either simulating the appearance of traditional divided light windows in SDL applications, holding individual panes of insulating glass units in TDL applications, or for decorative purpose only.

A molded door skin with integral divided light bars. The divided light bars are either true divided light (TDL) bars simulated divided light (SDL) bars or decorative grilles. The door skin includes a body portion and a divided light bar portion. The body portion and divided light bar portion are of one-piece construction which is preferably compression molded from fiberglass or other synthetic materials. Once assembled into a door with door glass installed, the divided light bars form a number of small windows for either simulating the appearance of traditional divided light windows in SDL applications, holding individual panes of insulating glass units in TDL applications, or for decorative purpose only.

Embodiments provide a door body which opens and closes a front part of an article body, and which has a front panel that constitutes the front of the door body, a frame that supports at least a part of the outside edge of the front panel, and a back panel that constitutes the back of the door body. According to at least one embodiment, the front panel includes a hard coat laminated sheet; the hard coat laminated sheet has a first hard coat, a second hard coat, and a transparent resin sheet layer in that order from the surface on the front side. The first hard coat is formed from a coating material which contains (A) 100 parts by mass of a polyfunctional(meth)acrylate, (B) 0.01-7 parts by mass of a water repellant and (C) 0.01-10 parts by mass of a silane coupling agent and which does not contain inorganic particles, and the second hard coat is formed from a coating material which contains (A) 100 parts by mass of the polyfunctional (meth)acrylate and (D) 50-300 parts by mass of inorganic fine particles having an average particle diameter of 1-300 nm. This door body may have a display on at least a part of the front thereof.

The present invention relates to a door skin comprising an exterior surface having outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and tonal portions having a planar area and a plurality of spaced depressions recessed from the plane of said planar area. The present invention is also directed to a method of etching a plate, for use with a molded die set, for embossing a wood grain pattern in the door skin, and the etched plate formed therefrom.

The present invention relates to a door skin comprising an exterior surface having outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and tonal portions having a planar area and a plurality of spaced depressions recessed from the plane of said planar area. The present invention is also directed to a method of etching a plate, for use with a molded die set, for embossing a wood grain pattern in the door skin, and the etched plate formed therefrom.

A composite door comprises a composite frame, which comprises a first rail, a second rail, and crossbeams, joining the first rail and the second rail. The composite door also comprises a first composite side beam, a second composite side beam, and a composite skin, connected to each of the crossbeams of the composite frame, to the first composite side beam, and to the second composite side beam. The composite door further comprises first composite edge fittings, each connected to a corresponding one of the crossbeams of the composite frame, to the first composite side beam, and to the composite skin, and second composite edge fittings, each connected to a corresponding one of the crossbeams of the composite frame, to the second composite side beam, and to the composite skin.

A composite door comprises a composite frame, which comprises a first rail, a second rail, and crossbeams, joining the first rail and the second rail. The composite door also comprises a first composite side beam, a second composite side beam, and a composite skin, connected to each of the crossbeams of the composite frame, to the first composite side beam, and to the second composite side beam. The composite door further comprises first composite edge fittings, each connected to a corresponding one of the crossbeams of the composite frame, to the first composite side beam, and to the composite skin, and second composite edge fittings, each connected to a corresponding one of the crossbeams of the composite frame, to the second composite side beam, and to the composite skin.