The disclosure relates to embodiments of horizontal directional drilling equipment and methods for horizontal directional drilling techniques including a reamer head comprising a frustoconical body, wherein the frustoconical body defines a cavity configured to receive at least one bearing; and a plurality of teeth mounted to the frustoconical body. An imaginary apex of the frustoconical body is superimposed on the centerline of a reamer or reaming apparatus for reaming of an underground arcuate path. In another embodiment the reamer head is a progressive independently segmented reaming head. A plurality reaming heads are mounted to a reaming apparatus for reaming of an underground arcuate path.

According to a first aspect of the invention there is provided a cutter head arrangement comprising a cutter head portion including a (substantially cylindrical) cutter head side wall to define a chamber (or cavity) surrounded by the cutter head side wall. A substantially circular rim portion extends from (a distal end of) the cutter head side wall, the rim portion defining a working, contact face of the cutter head portion. A recessed wall portion extends away from the rim portion inwardly into the chamber so as to be surrounded by the cutter head side wall, with the rim portion and/or the recessed wall portion being fitted with a plurality of cutter elements, to enable the cutter head portion to blind bore a pilot hole in use. The recessed wall portion that extends away from the rim portion inwardly into the chamber is a substantially conical body so as to define a conical recess (proximate a central region of the cutter head portion, at a distal end of the cutter head portion). The conical body accordingly defines an inwardly extending apex that terminate substantially in line with a central axis of the cutter head portion.

The disclosure relates to embodiments of horizontal directional drilling equipment and methods for horizontal directional drilling techniques including a reamer head comprising a frustoconical body, wherein the frustoconical body defines a cavity configured to receive at least one bearing; and a plurality of teeth mounted to the frustoconical body. An imaginary apex of the frustoconical body is superimposed on the centerline of a reamer or reaming apparatus for reaming of an underground arcuate path. In another embodiment the reamer head is a progressive independently segmented reaming head. A plurality reaming heads are mounted to a reaming apparatus for reaming of an underground arcuate path.

A method includes introducing a drill string including a bottom hole assembly into a wellbore, wherein the bottom hole assembly includes a mounted 3D printing sub-assembly. A wellbore is drilled with the bottom hole assembly, and at least a portion of a casing is printed with the 3D printing sub-assembly while drilling the wellbore. A related system includes a drill string having a length of drill pipe and a bottom hole assembly disposed at a distal end of the length of drill pipe. A 3D printing sub-assembly is mounted on the bottom hole assembly, wherein the printing sub-assembly includes a printer housing and a 3D printing head mounted at the printer housing. A control guides the 3D printing head to print at least a portion of a casing at a location radially away from the central longitudinal axis of the drill string.

A dual-speed and dual-core enhanced drilling equipment which has an outer cylinder, a downhole power device, a large cutting head and a small cutting head. Specifically, the large cutting head has a first centerline, a through hole arranged along the first centerline and a first diameter. The outer cylinder, which is sleeved outside the downhole power device, is connected to the upper drill string with the large cutting head to enable rotation among the large cutting head, downhole power device and upper drill string. The downhole power device has a power generation section capable of generating power, and a rotation output section which connects to, and provides independent power for the small cutting head, so that the small cutting head revolves around the first centerline under the driving of the upper drill string while rotating under the driving of the downhole power device.

A reamer includes a reamer lobe with at least one cutting blade, the at least one cutting blade including a plurality of cutting teeth, wherein a center of the teeth is eccentrically displaced from the center of rotation of a drill string when the reamer is coupled to the drill string. The reamer also includes a roller with a center eccentrically displaced from the center of rotation of the drill string when the reamer is coupled to the drill string, the roller being spaced from the reamer lobe, the roller being configured to rotate relative to the reamer and relative to the reamer lobe, wherein the roller encompasses a circumference of the reamer.

A reamer for increasing the diameter of a wellbore includes an eccentric reamer lobe having at least one cutting blade and a roller, wherein the roller encompasses the circumference of the reamer.

Tools and methods are described for removing a packer beyond a restriction in a casing of a wellbore. A packer milling tool includes: a milling body with an outer diameter; milling blocks positioned at intervals around a circumference of the milling body, each milling block pivotably attached to the milling body and pivotable between a running position and a milling position; and a wash pipe extending from a downhole end of the milling body. The milling blocks have a rotational circumference with a rotational diameter that is less than the outer diameter of the milling body when in the running position and the rotational diameter is more than the outer diameter of the milling body and less than the inner diameter of the casing when in the milling position.

Tools and methods are described for removing a packer beyond a restriction in a casing of a wellbore. A packer milling tool includes: a milling body with an outer diameter; milling blocks positioned at intervals around a circumference of the milling body, each milling block pivotably attached to the milling body and pivotable between a running position and a milling position; and a wash pipe extending from a downhole end of the milling body. The milling blocks have a rotational circumference with a rotational diameter that is less than the outer diameter of the milling body when in the running position and the rotational diameter is more than the outer diameter of the milling body and less than the inner diameter of the casing when in the milling position.

A method includes introducing a drill string including a bottom hole assembly into a wellbore, wherein the bottom hole assembly includes a mounted 3D printing sub-assembly. A wellbore is drilled with the bottom hole assembly, and at least a portion of a casing is printed with the 3D printing sub-assembly while drilling the wellbore. A related system includes a drill string having a length of drill pipe and a bottom hole assembly disposed at a distal end of the length of drill pipe. A 3D printing sub-assembly is mounted on the bottom hole assembly, wherein the printing sub-assembly includes a printer housing and a 3D printing head mounted at the printer housing. A control guides the 3D printing head to print at least a portion of a casing at a location radially away from the central longitudinal axis of the drill string.