The invention relates to a pick, in particular a round-shank pick, comprising a pick head and a pick shank, wherein the pick head consists of at least a base part and a cutting element, which is connected to the base part and is composed of a hard material, in particular hard metal, wherein the base part has a wear-resistant layer on the outer surface thereof at the connection to the cutting element, which wear-resistant layer covers at least one segment of the outer surface of the base part facing the cutting element and wherein an end face of the wear-resistant layer facing the cutting element is covered by the cutting element. According to the invention, the base part has an axially oriented cut-out for receiving a fastening segment of the cutting element, the base part has a counter surface facing the cutting element and extending around the cut-out, and the counter surface and the end face of the wear-resistant layer form a continuous flat surface. The invention further relates to two methods for producing such a pick. The pick formed in such a way has low abrasive wear.

The present disclosure provides downhole tools, methods for three dimensional printing hardfacing on such downhole tools, and systems for implementing such methods.

A cutting tool includes a body configured to rotate about a longitudinal axis, a blade connected to the body, and a pre-formed segment. The blade extends away from the body and includes a recess formed in a leading face of the blade. The pre-formed segment is disposed in the recess adjacent to the leading face of the blade. The pre-formed segment is connected to the blade. The pre-formed segment includes a cutter pocket therein, the cutter pocket having a sidewall and a base.

Embodiments of the invention relate generally to overmolded protective leaching masks, and methods of manufacturing and using the same for leaching superabrasive elements such as polycrystalline diamond elements. In an embodiment, a protective leaching mask assembly includes a superabrasive element including a central axis and a superabrasive table, and a protective mask overmolded onto at least a portion of the superabrasive element. The protective mask includes a base portion and at least one sidewall extending from the base portion and defining an opening generally opposite the base portion. The at least one sidewall includes an inner surface configured to abut with a selected portion of the superabrasive element being chemically resistant to a leaching agent and an outer surface sloping at an oblique angle relative to the central axis.

The invention discloses a mechanics calculation method of drill bit tooth considering rock dynamic strength and mixed crushing mode, including: Step S1: selecting a target drill bit tooth and a target rock, and determining a type of target drill bit tooth, a geometry of the target drill bit tooth, a rock type and rock parameters of the target rock; Step S2: calculating a horizontal cutting force of the target drill bit tooth according to a horizontal cutting mechanics calculation method of drill bit tooth; Step S3: calculating a vertical penetration force of the target drill bit tooth according to a vertical penetration mechanics calculation method of drill bit tooth; Step S4: calculating a resultant force experienced by the target drill bit tooth according to a resultant force calculation method of drill bit tooth. The invention provides a calculation method for accurately obtaining drill bit tooth mechanics under different working conditions.

A downhole tool includes a blade coupled to a body. The body and blade rotate about a longitudinal axis. A pre-formed faceplate is connected to the blade and partially defines a cutter pocket therein. Another portion of the cutter pocket is defined by the blade. The cutter pocket includes a sidewall and a base, with the sidewall formed by the blade and the pre-formed faceplate, and the base formed by the blade. The pre-formed faceplate includes a pre-formed hardfacing element. A downhole tool includes a blade coupled to a body. The body and blade rotate about a longitudinal axis. A pre-formed segment is connected to the blade and has a cutter pocket therein. The cutter pocket includes a sidewall and a base, and a cutting element is coupled to the pre-formed segment and within the cutter pocket. The pre-formed segment is optionally made of a different material than the blade and has increased wear and/or erosion resistance compared to the blade.

Embodiments of the invention relate generally to protective leaching masks, and methods of manufacturing and using the same for leaching superabrasive elements such as polycrystalline diamond elements. In an embodiment, a protective leaching mask assembly includes a superabrasive element including a central axis and a superabrasive table, and a protective mask formed to protect at least a portion of the superabrasive element. The protective mask includes a base portion and at least one sidewall extending from the base portion and defining an opening generally opposite the base portion. The at least one sidewall includes an inner surface configured to abut with a selected portion of the superabrasive element being chemically resistant to a leaching agent and an outer surface sloping at an oblique angle relative to the central axis.

The invention is a multidirectional auger bit mounted on an auger head, and includes a base portion having a distal end that protrudes in an axial direction of the auger head, and leg portions that is continuous with the base portion. The base portion includes a flat portion that is continuous with the leg portion, first inclined portions that are inclined from the flat portion toward a distal end side in the axial direction of the auger head, left and right side surface portions that are continuous from the first inclined portion, and a second inclined portion that is inclined from the first inclined portion toward a leg portion side in the axial direction of the auger head.

The present disclosure provides a sintering assembly and a polycrystalline diamond compact (PDC) including a acid-labile leach-enhancing material, a PDC including cavities formed by removal of an acid-labile leach-enhancing material, and a method of forming a leached PDC using an acid-labile leach-enhancing material. The present disclosure further includes drill bits using PDCs formed suing an acid-labile leach-enhancing material.

The present disclosure provides a sintering assembly and a polycrystalline diamond compact (PDC) including a acid-labile leach-enhancing material, a PDC including cavities formed by removal of an acid-labile leach-enhancing material, and a method of forming a leached PDC using an acid-labile leach-enhancing material. The present disclosure further includes drill bits using PDCs formed suing an acid-labile leach-enhancing material.