E21B12/02

Drill bit wear and behavior analysis and correlation
11578583 · 2023-02-14 · ·

A method comprises determining a measure of drilling efficiency, such as a friction factor or mechanical specific energy, of a drill bit used in a drilling operation of a wellbore and performing video analytics of at least one video that includes a substantially complete view of the wear surfaces of a drill bit to determine drill bit wear of the drill bit that is a result of the drilling operation of the wellbore. The method includes determining a cause of the drill bit wear based on the measure of drilling efficiency and the drill bit wear determined by performing video analytics. Based on correlation or modeling of drill bit wear and the measure of drilling efficiency, drill bit wear can be predicted and some types of drilling dysfunction mitigated in subsequent drilling runs.

Drill bit wear and behavior analysis and correlation
11578583 · 2023-02-14 · ·

A method comprises determining a measure of drilling efficiency, such as a friction factor or mechanical specific energy, of a drill bit used in a drilling operation of a wellbore and performing video analytics of at least one video that includes a substantially complete view of the wear surfaces of a drill bit to determine drill bit wear of the drill bit that is a result of the drilling operation of the wellbore. The method includes determining a cause of the drill bit wear based on the measure of drilling efficiency and the drill bit wear determined by performing video analytics. Based on correlation or modeling of drill bit wear and the measure of drilling efficiency, drill bit wear can be predicted and some types of drilling dysfunction mitigated in subsequent drilling runs.

Estimating wear for BHA components using borehole hardness

Estimating wear on bottom hole assembly (BHA) components utilizes a rock hardness index using analysis of drill cutting. Estimating the amount of wear on borehole assembly components comprises measuring the rock properties in drilled cuttings from a borehole. A hardness value is assigned to each mineral present in the drilled cuttings. A hardness index is calculated for a drilled borehole interval. A wear resistance factor is assigned to each BHA component of the BHA. The wear resistance factor depends on the wear resistance of each BHA component. A wear value for each BHA component is calculated based on the hardness index for the drilled borehole interval, the wear resistance of the BHA component, and drilling parameters.

Estimating wear for BHA components using borehole hardness

Estimating wear on bottom hole assembly (BHA) components utilizes a rock hardness index using analysis of drill cutting. Estimating the amount of wear on borehole assembly components comprises measuring the rock properties in drilled cuttings from a borehole. A hardness value is assigned to each mineral present in the drilled cuttings. A hardness index is calculated for a drilled borehole interval. A wear resistance factor is assigned to each BHA component of the BHA. The wear resistance factor depends on the wear resistance of each BHA component. A wear value for each BHA component is calculated based on the hardness index for the drilled borehole interval, the wear resistance of the BHA component, and drilling parameters.

IN-CUTTER SENSOR LWD TOOL AND METHOD

An instrumented cutter including a polycrystalline diamond table bonded to a substrate with a sensor, for monitoring the condition of the polycrystalline compact diamond table, embedded in the substrate. Further the instrumented cutter includes a wireless transmitter equipped with a power supply to power to the wireless transmitter.

IN-CUTTER SENSOR LWD TOOL AND METHOD

An instrumented cutter including a polycrystalline diamond table bonded to a substrate with a sensor, for monitoring the condition of the polycrystalline compact diamond table, embedded in the substrate. Further the instrumented cutter includes a wireless transmitter equipped with a power supply to power to the wireless transmitter.

SENSOR ELEMENTS FOR A CUTTING TOOL AND METHODS OF MAKING AND USING SAME
20230015853 · 2023-01-19 · ·

A sensor element for a cutting tool, the sensor element having a hard portion having a working surface and at least one diamond crystal at least partially embedded in the hard portion, the at least one diamond crystal being arranged to generate a piezoresistive signal in response to the working surface engaging external material in use.

Solder fatigue modeling

The present disclosure models the testing of oilfield electronic equipment that operate in high temperature downhole environments (possibly with large vibrational loading) in order to quantify the damage to the electronic equipment over its expected operational lifetime. The simulated downhole environment is complex and includes coupled random vibration and thermal cycling followed by repeated shock at high temperature. In embodiments, the proposed methods and system measure non-linear damage accumulation of the electronic equipment in this simulated downhole environment.

Solder fatigue modeling

The present disclosure models the testing of oilfield electronic equipment that operate in high temperature downhole environments (possibly with large vibrational loading) in order to quantify the damage to the electronic equipment over its expected operational lifetime. The simulated downhole environment is complex and includes coupled random vibration and thermal cycling followed by repeated shock at high temperature. In embodiments, the proposed methods and system measure non-linear damage accumulation of the electronic equipment in this simulated downhole environment.

Method for predicting drill bit wear

A system for improving drill bit performance, having processors and memory storing instructions to obtain a wear report for a drill bit, wherein the wear report includes wear characteristics of the drill bit and drill operating parameters under which the drill bit was used; compare the wear characteristics of the drill bit to a threshold for acceptable drill bit wear; and adjust drill operating parameters based on the wear characteristics of the drill bit. The instructions to obtain the wear report for the drill bit include instructions to analyze images of the drill bit to identify wear characteristics; identify wear patterns based on the wear characteristics of the drill bit; identify probable drilling conditions based on the wear patterns; and generate the wear report for the drill bit based on the images of the drill bit, the wear characteristics of the drill bit, and the probable drilling conditions.