A downhole tool includes a tubular having an outer surface, an inner surface, a recess extending from the inner surface toward the outer surface, and an opening extending from the outer surface to the recess. A hydraulic passage extends through the tubular. The hydraulic passage includes an inlet, a first and a second branch. The second branch is fluidically exposed at the inner surface. A piston is arranged in the recess. A locking ring is arranged radially inwardly of the piston and a member is arranged in the tubular spaced from the inner surface. Application of hydraulic pressure in the first branch urges the piston radially inwardly clamping the locking ring against the member and application of hydraulic pressure in the second branch urges the member axially in a first direction relative to the tubular.

A hydraulic set packer system includes an outer sleeve and a mandrel extending through the outer sleeve. The mandrel has a setting port extending through a radial wall of the mandrel, and the setting port is configured to provide fluid communication from a central bore of the mandrel to a setting chamber formed between the outer sleeve and the mandrel. The system also includes a piston configured to move axially along the mandrel in response to a setting pressure in the setting chamber. The piston is configured to drive at least one radially actuatable component to actuate in a radial direction to engage a wellbore wall. Further, the system includes a pressure isolation assembly disposed in the setting chamber. The pressure isolation assembly is configured to move axially with respect to the mandrel from a first position to a second position to seal the setting port.

A downhole apparatus comprises a casing string with a frangible disk positioned therein. A flow barrier is connected in the casing string and spaced downwardly from the frangible disk. The frangible disk and the flow barrier define a buoyancy chamber. The sliding sleeve will impact and shatter the frangible disk into a plurality of pieces that will pass downwardly in the casing after the casing has been lowered to a desired depth.

A downhole tool includes a tubular having an outer surface, an inner surface, a recess extending from the inner surface toward the outer surface, and an opening extending from the outer surface to the recess. A hydraulic passage extends through the tubular. The hydraulic passage includes an inlet, a first and a second branch. The second branch is fluidically exposed at the inner surface. A piston is arranged in the recess. A locking ring is arranged radially inwardly of the piston and a member is arranged in the tubular spaced from the inner surface. Application of hydraulic pressure in the first branch urges the piston radially inwardly clamping the locking ring against the member and application of hydraulic pressure in the second branch urges the member axially in a first direction relative to the tubular.

The embodiments include methods and tools to activate downhole apparatuses. In one embodiment, a hydrostatic pressure intensifier includes a housing having at least two different internal cross-sectional surface areas. The housing includes a device mounted on the housing and operable to actuate in response to being subject to a threshold amount of pressure. The housing also includes a first piston housed in a first chamber of the housing, where the first piston has a first cross-sectional area and a first stroke length, and a second piston housed in a second chamber of the housing, where the second piston has a second cross-sectional area and a second stroke length, and where the first cross-sectional area is greater than the second cross-sectional area. The hydrostatic pressure intensifier also includes a fluid flow restrictor that restricts fluid flow through the valve to control an amount of pressure applied by the first piston.

A downhole apparatus comprises a casing string with a frangible disk positioned therein. A flow barrier is connected in the casing string and spaced downwardly from the frangible disk. The frangible disk and the flow barrier define a buoyancy chamber. The sliding sleeve will impact and shatter the frangible disk into a plurality of pieces that will pass downwardly in the casing after the casing has been lowered to a desired depth.

The embodiments include methods and tools to activate downhole apparatuses. In one embodiment, a hydrostatic pressure intensifier includes a housing having at least two different internal cross-sectional surface areas. The housing includes a device mounted on the housing and operable to actuate in response to being subject to a threshold amount of pressure. The housing also includes a first piston housed in a first chamber of the housing, where the first piston has a first cross-sectional area and a first stroke length, and a second piston housed in a second chamber of the housing, where the second piston has a second cross-sectional area and a second stroke length, and where the first cross-sectional area is greater than the second cross-sectional area. The hydrostatic pressure intensifier also includes a fluid flow restrictor that restricts fluid flow through the valve to control an amount of pressure applied by the first piston.

An expansion system is capable of expanding a tubular that has no shoe or plug. The tubular is expanded by a cone coupled to a mandrel, which is energized by a jack actuator to effect a plurality of strokes. The jack actuator is supported by a support member. The jack actuator releasably engages and locks to an operational pipe at predetermined length intervals corresponding to the length of each actuator stroke. The actuator jack is reset and moved to a new locking location between strokes. The operational pipe holds the expandable tubular in place during expansion. After expansion, the cone, mandrel, actuator jack, and operational pipe are free of the expandable tubular and can be pulled out of the wellbore. The expansion system can be used for applications of patches having a small size in wellbores where milling debris may be detrimental.

A hydraulic set packer system includes an outer sleeve and a mandrel extending through the outer sleeve. The mandrel has a setting port extending through a radial wall of the mandrel, and the setting port is configured to provide fluid communication from a central bore of the mandrel to a setting chamber formed between the outer sleeve and the mandrel. The system also includes a piston configured to move axially along the mandrel in response to a setting pressure in the setting chamber. The piston is configured to drive at least one radially actuatable component to actuate in a radial direction to engage a wellbore wall. Further, the system includes a pressure isolation assembly disposed in the setting chamber. The pressure isolation assembly is configured to move axially with respect to the mandrel from a first position to a second position to seal the setting port.

An expansion system is capable of expanding a tubular that has no shoe or plug. The tubular is expanded by a cone coupled to a mandrel, which is energized by a jack actuator to effect a plurality of strokes. The jack actuator is supported by a support member. The jack actuator releasably engages and locks to an operational pipe at predetermined length intervals corresponding to the length of each actuator stroke. The actuator jack is reset and moved to a new locking location between strokes. The operational pipe holds the expandable tubular in place during expansion. After expansion, the cone, mandrel, actuator jack, and operational pipe are free of the expandable tubular and can be pulled out of the wellbore. The expansion system can be used for applications of patches having a small size in wellbores where milling debris may be detrimental.