A longwall mining system including a longwall shearer having cutting drums. The cutting picks on the cutting drum are monitored for wear using imaging devices mounted to the longwall mining system. Methods for monitoring wear includes a controller receiving image data from an imaging device directed at a cutting drum of a shearer. The controller analyzes the image data to determine a wear level of a cutting pick on the cutting drum. The controller then determines the wear level exceeds a wear threshold and, in response, generates an alert indicating that the cutting pick is worn in response to determining that the wear level exceeds the wear threshold.

A method of operating a cable handling system of a longwall mining machine having a shearer movable along a pan line to mine material along a mine face, the cable handling system including: i) a service line configured to carry one or more supply lines to the shearer for facilitating shearer operation, ii) a plurality of interconnected trays to accommodate the service line, iii) a plurality of sensor nodes distributed along a length of the service line, and iv) a plurality of transceivers distributed along a length of the pan line, the method comprising: a) sensing orientation, acceleration and/or position data of the service line using the plurality of sensor nodes, b) using the plurality of transceivers to receive the orientation, acceleration and/or position data from the plurality of sensor nodes and to transmit the orientation, acceleration and/or position data to a controller, and c) detecting, by the controller, an actual or imminent failure mode of the service line using analysis of the orientation, acceleration and/or position data from the plurality of the sensor nodes.

The invention relates to a control system for automatically monitoring machine tasks and workflows performed by agriculture, mining or construction machines, comprising a computer for enabling a user to configure sensors and actuators and for reading sensor and actuator signals as sensor values and actuator statuses, a hardware interface for connecting the computer to an installed sensor and actuator network having a plurality of sensors and actuators, and a software configuration tool with a software interface, wherein the software interface enables a user to enter configuration instructions for instructing the computer, to configure a user-specifically customizable transformed sensor based on amending a sensor value and/or actuator status of a sensor and/or actuator of the sensor and actuator network and machine task based on logically linking sensor values, transformed sensor values and actuator statuses, wherein the user-specific customizability is enabled by providing a selectability, linkability and conditionability of sensor values, transformed sensor values and actuator statuses as variables, wherein at least two variables are logically linked and wherein at least one variable is conditioned based on using relational operators.

Methods and systems for detecting a person located around a piece of equipment. One system includes processor configured to define a first virtual zone around a piece of equipment, determine a location of a person, and define a second virtual zone around the person at the location. As the location of the person changes, the processor is further configured to determine a direction of travel of the person, and automatically modify the second virtual zone to extend a first distance in the direction of travel of the person and extend in a second distance opposite the direction, wherein the first distance is greater than the second distance. In response to at least a portion of the second virtual zone overlapping with at least a portion of the first virtual zone, the processor is configured to perform at least one action.

Methods and systems for detecting a person located around a piece of equipment. One system includes processor configured to define a first virtual zone around a piece of equipment, determine a location of a person, and define a second virtual zone around the person at the location. As the location of the person changes, the processor is further configured to determine a direction of travel of the person, and automatically modify the second virtual zone to extend a first distance in the direction of travel of the person and extend in a second distance opposite the direction, wherein the first distance is greater than the second distance. In response to at least a portion of the second virtual zone overlapping with at least a portion of the first virtual zone, the processor is configured to perform at least one action.

A ceramic wear plate includes a plurality of ceramic tiles embedded in rubber, the rubber enclosing the ceramic tiles in a plane of the ceramic wear plate such that lines of rubber strings are positioned between the ceramic tiles. The ceramic wear plate includes a number of first rubber strings extending in a first direction in the plane of the ceramic wear plate, a number of second rubber strings extending in a second direction in the plane, and a number of third rubber strings extending in a third direction in the plane. Each of the first second and third rubber strings extend in a continuous straight line between two different edges of the ceramic wear plate. The first, second and third directions are different directions and the edges extend in a direction parallel to the plane. A method of covering an area with the ceramic wear plates is also provided.

A ceramic wear plate includes a plurality of ceramic tiles embedded in rubber, the rubber enclosing the ceramic tiles in a plane of the ceramic wear plate such that lines of rubber strings are positioned between the ceramic tiles. The ceramic wear plate includes a number of first rubber strings extending in a first direction in the plane of the ceramic wear plate, a number of second rubber strings extending in a second direction in the plane, and a number of third rubber strings extending in a third direction in the plane. Each of the first second and third rubber strings extend in a continuous straight line between two different edges of the ceramic wear plate. The first, second and third directions are different directions and the edges extend in a direction parallel to the plane. A method of covering an area with the ceramic wear plates is also provided.

A hose retention system for a negative-angle-capable blasthole drilling machine is disclosed. The hose retention system may include an upper cage to extend longitudinally along a mast structure. The upper cage may have a secured end to couple the upper cage to the mast structure, a free end to extend toward the mast structure, and a first longitudinally-extending channel. The hose retention system may include a lower cage separate from the upper cage to extend longitudinally along the mast structure. The lower cage may have a secured end to couple the lower cage to the mast structure, a free end to extend toward the mast structure, and a second longitudinally-extending channel.

Various examples are provided related to methane detection in harsh environments. In one example, a method includes drawing a sample of air from at least one first location; delivering the sample to a volume within a sensor block at a second location, where the sensor block includes a gas concentration sensor in communication with the volume; and where a vacuum is applied to the volume within the sensor block to facilitate delivery of the sample to the second location. In another example, a system includes a sampling unit that houses a sensor block, where a sample tube is coupled to an inlet of the sensor block, which includes a gas concentration sensor; an ejector that facilitates delivery of a sample of air from the first location via the sample tube; and a control unit that can receive a gas concentration sensor output from the sampling unit for processing.

Various examples are provided related to methane detection in harsh environments. In one example, a method includes drawing a sample of air from at least one first location; delivering the sample to a volume within a sensor block at a second location, where the sensor block includes a gas concentration sensor in communication with the volume; and where a vacuum is applied to the volume within the sensor block to facilitate delivery of the sample to the second location. In another example, a system includes a sampling unit that houses a sensor block, where a sample tube is coupled to an inlet of the sensor block, which includes a gas concentration sensor; an ejector that facilitates delivery of a sample of air from the first location via the sample tube; and a control unit that can receive a gas concentration sensor output from the sampling unit for processing.