Systems and methods for controlling turbocharger operation by maintaining a virtual turbocharger speed calculation using airflow parameters in the context of an engine. An example uses a turbocharger speed estimator, an energy observer, and an energy controller. Optimization of turbocharger speed control, including avoidance of overspeed, while reducing wastegate actuation, can be achieved using a predictive control algorithm.

Methods and systems for calibrating an engine having a rotating shaft are provided. Readings from a plurality of speed sensors provided in one of a plurality of configurations about the shaft are obtained over a plurality of rotations of the shaft, the readings indicative of the passage of position markers and associated with a first precision level. A parameter indicative of relative spacing between the plurality of speed sensors is determined by applying a statistical algorithm to the readings, the parameter being associated with a second precision level higher than the first precision level. The parameter is compared to reference parameters associated with the plurality of configurations to identify an actual speed sensor configuration from amongst the plurality of configurations. The engine is calibrated based on the actual speed sensor configuration.

Methods and systems for calibrating an engine having a rotating shaft are provided. Readings from a plurality of speed sensors provided in one of a plurality of configurations about the shaft are obtained over a plurality of rotations of the shaft, the readings indicative of the passage of position markers and associated with a first precision level. A parameter indicative of relative spacing between the plurality of speed sensors is determined by applying a statistical algorithm to the readings, the parameter being associated with a second precision level higher than the first precision level. The parameter is compared to reference parameters associated with the plurality of configurations to identify an actual speed sensor configuration from amongst the plurality of configurations. The engine is calibrated based on the actual speed sensor configuration.

The subject matter of this specification can be embodied in, among other things, a method for controlling a turbine engine that includes receiving a predetermined arming threshold signal, receiving a predetermined triggering threshold signal, receiving a periodic signal from a speed sensor, determining a frequency signal based on the periodic signal, the predetermined arming threshold signal, and the predetermined triggering threshold signal, determining a speed value based on the determined frequency signal, and controlling a speed of a turbine based on the determined speed value.

The subject matter of this specification can be embodied in, among other things, a method for controlling a turbine engine that includes receiving a predetermined arming threshold signal, receiving a predetermined triggering threshold signal, receiving a periodic signal from a speed sensor, determining a frequency signal based on the periodic signal, the predetermined arming threshold signal, and the predetermined triggering threshold signal, determining a speed value based on the determined frequency signal, and controlling a speed of a turbine based on the determined speed value.

A method of controlling an actuation pump including monitoring a supply pressure of a pump, monitoring an outlet pressure of the pump, commanding a motor by a motor controller, which receives the monitored pressures, to drive the pump at a speed based on a comparison of the supply pressure and the outlet pressure of the pump.

A system for monitoring the axial position of a rotating shaft includes a phonic wheel mounted coaxially to the shaft for rotation with a circumferential row of teeth. The system includes a sensor configured to detect the passage of the teeth by generating an alternating measurement signal. First and second portions of the teeth alternate around the row and contribute respective first and second components to the alternating measurement signal. The first portion of teeth vary in height in an axial direction of the wheel such that the relative height of the first and second portions varies with axial distance across the phonic wheel, and the sensor is positioned relative to the phonic wheel such that axial displacement of the shaft causes the signal to vary the first component's amplitude relative to the second component's amplitude due to the height variation, to monitor the axial position of the shaft.

A system for monitoring the axial position of a rotating shaft includes a phonic wheel mounted coaxially to the shaft for rotation with a circumferential row of teeth. The system includes a sensor configured to detect the passage of the teeth by generating an alternating measurement signal. First and second portions of the teeth alternate around the row and contribute respective first and second components to the alternating measurement signal. The first portion of teeth vary in height in an axial direction of the wheel such that the relative height of the first and second portions varies with axial distance across the phonic wheel, and the sensor is positioned relative to the phonic wheel such that axial displacement of the shaft causes the signal to vary the first component's amplitude relative to the second component's amplitude due to the height variation, to monitor the axial position of the shaft.

A system of a machine includes a waveguide system and a radio frequency transceiver/detector coupled to the waveguide system and configured to emit a calibration signal in the waveguide system to establish a reference baseline between the radio frequency transceiver/detector and a calibration plane associated with an aperture of the waveguide system, emit a measurement signal in the waveguide system to transmit a radio frequency signal from the radio frequency transceiver/detector out of the aperture of the waveguide system, and detect a reflection of the measurement signal at the radio frequency transceiver/detector based on an interaction between the measurement signal and a component of the machine. A measurement result of the reflection of the measurement signal can be adjusted with respect to a reflection of the calibration signal.

A turbomachine, a computing system for a turbomachine, and a method for overspeed protection are provided. The turbomachine includes a first rotor assembly interdigitated with a second rotor assembly together operably coupled to a gear assembly. A plurality of sensors is configured to receive rotor state data indicative of one or more of a speed, geometric dimension, or capacitance, or change thereof, or rate of change thereof, relative to the first rotor assembly or the second rotor assembly. A controller executes operations including receiving rotor state data from the plurality of sensors; comparing rotor state data to one or more rotor state limits; and contacting one or more of the first rotor assembly or the second rotor assembly to a contact surface adjacent to the respective first rotor assembly or the second rotor assembly if the rotor state data exceeds the rotor state limit.