A system and method for mitigating thermal loading between engine exhaust structures having different coefficients of thermal expansion. The engine exhaust structure comprises a metallic duct portion, a ceramic duct portion, and a double bipod fitting joining the metallic duct portion to the ceramic duct portion. The double bipod fitting is capable of flexing and taking up the thermal expansion differences between the joined metallic and ceramic ducts across the full temperature spectrum that an engine exhaust structure will experience in service.

An airfoil assembly includes first and second fiber-reinforced composite airfoil rings each having inner and outer platform sections. A sealing shelf extends from a suction side wall of one of the first and second fiber-reinforced composite airfoil rings, and towards the pressure side wall of the other of the rings. A first seal is captured radially inwardly of the sealing shelves on outer platforms of each of the first and second fiber-reinforced composite airfoil rings. A second seal is captured inward of the sealing shelves on the inner platforms of each of the first and second fiber-reinforced composite rings to provide a seal between the respective first and second fiber-reinforced composite airfoil rings, and a captured internal component. A gas turbine engine is also disclosed.

A labyrinth barrier is disclosed and comprises two or more members each defining respective vertical axes. One or more of the members are constructed at least in part of a shape memory material having a first energy state and a second energy state. The members are oriented relative to one another by their respective vertical axes in an original state to create a flow pathway that restricts fluid flow in a direction transverse to the respective vertical axes. The members are urged towards one another to further restrict the flow pathway when the shape memory material transitions from the first energy state to the second energy state.

A gas turbine engine is disclosed having a turbine, one or more hydrocarbon gas combustors, and a compressor. The compressor has a rotor assembly with one or more rotor blade rows extending radially outward from an inner wheel disk. The compressor also has a stator assembly with one or more stator vane rows extending radially inward from an inner casing and positioned between adjacent rotor blade rows. The inner casing extends circumferentially around the rotor assembly and is constructed from at least one low-alpha metal alloy.

A casing component is configured to form part of a flow path in a turbine. The casing component includes a base made of nodular cast iron, and a repaired region in the base. The repaired region includes a butter layer applied on the base and a fill layer applied on the butter layer.

A fan casing for an engine having a fan with fan blades that each have a centre of gravity (CoG) that lies on a fan blade CoG plane, the fan casing having a central axis and comprising a main impact region comprising carbon-fibre reinforced polymer (CFRP) blocks and glass-fibre reinforced polymer (GFRP) blocks having a constant thickness throughout the axial extent of the main impact region, wherein the total depth of the main impact region is equal to the sum of the thicknesses of the CFRP blocks and GFRP blocks, each of the GFRP blocks is positioned between two CFRP blocks, and the thickness of at least one of the GFRP blocks is different to the thickness of another of the GFRP blocks.

A rotor blade system includes a rotor, a casing radially spaced apart from the rotor, and a plurality of blades coupled to the rotor and positioned between the rotor and the casing. The one or more of the plurality of blades have a radial length different from a remaining one or more of the plurality of blades so as to vary a tip gap between a tip of the one or more of the plurality of blades and the casing to break up a frequency content of a leakage vortex at the tip to modify natural frequencies of the plurality of blades and mode shapes to reduce or substantially eliminate flutter.

A method of forming a coating includes disposing a substrate having a plurality of protrusions on a seal and layering a topcoat over the protrusions. The method of forming a coating also includes creating a wear pattern and converting the topcoat. A turbine section includes a casing, a plurality of blades within the casing, and a substrate deposited on the casing having a plurality of protrusions. The turbine also includes an unconverted topcoat disposed over the plurality of protrusions, the topcoat having segmented portions defining a plurality of faults extending from the protrusions through the topcoat. A method of forming a coating includes creating a channel in the coating during an initial rub event and converting the coating during a high-temperature event. Converting the coating includes preserving the channel created during the initial rub event.

A gas turbine fan casing made of composite material with a fibrous reinforcement includes a plurality of superimposed turns of a strip-shaped fibrous texture having a three-dimensional weaving between a plurality of layers of warp yarns and a plurality of layers of weft yarns, the fibrous reinforcement being densified by a matrix. The fibrous texture includes at least one lateral section of variable thickness in which the weft yarns have a size or a count different from the size or the count of the weft yarns of the plurality of layers of weft yarns present in the remainder of the fibrous texture.

A shroud segment including a forward radial wall, an aft radial wall and at least one interlocking subcomponent. The forward radial wall, an aft radial wall and the at least one interlocking subcomponent are each formed of a ceramic matrix composite (CMC) including reinforcing fibers embedded in a matrix. The shroud segment further including an interlocking mechanical joint joining each of the forward radial wall and the aft radial wall to the at least one interlocking subcomponent. Methods are also provided for joining the forward radial wall and the aft radial wall to the at least one interlocking subcomponent using an interlocking mechanical joint.