F01D5/282

COMPOSITE FAN BLADE AIRFOIL, METHODS OF MANUFACTURE THEREOF AND ARTICLES COMPRISING THE SAME
20230051131 · 2023-02-16 ·

A fan blade comprises interleaved plies, where interleaving comprises distributing wide plies within narrow plies and short plies within long plies in the fan blade; wherein the interleaving is defined as an actual intersection of a plurality of plies of different variable dimensions that extend in the chordwise direction with another plurality of plies of different variable dimensions that extend in the spanwise direction such that their respective longitudinal axes intersect with one another at angles of 5 to 175 degrees.

PARTICLE BASED INSERTS FOR CMC
20230047461 · 2023-02-16 ·

A method for forming a ceramic matrix composite component includes forming a fibrous preform of the component with a plurality of fiber layers and a fill region disposed between one or more of the plurality of fiber layers. Ceramic particles are provided in the fill region, which is densified using chemical vapor infiltration.

Method for producing a carbon fibre by recycling cotton

The invention concerns a method for producing a carbon fibre, that comprises a step of preparing a continuous fibre made of cellulose from cotton fabrics, by extracting, from these fabrics, cotton in the form of short, discontinuous fibres, and implementing a solvent spinning process; this step being followed by a step of carbonising said obtained continuous fibre made from cellulose, in order to form a carbon fibre. This carbon fibre can be used, in particular, for producing articles made from composite material made from carbon fibres and polymer organic resin.

Adhesive bonded composite-to-metal hybrid vanes and method of manufacture

The present disclosure provides methods and systems for composite-to-metal hybrid bonded structures compromising the laser surface treatment on titanium alloys to promote adhesive bond performance. For example, a computer may be programmed to set a laser path corresponding to a predetermined geometric pattern. A laser may be coupled to the computer and apply a pulsed laser beam to a contact surface of the titanium alloy along the predefined geometric pattern. The laser may generate an open pore oxide layer on the contact surface of the substrate with a thickness of 100 and 500 nm. The open pore oxide layer may have a topography corresponding to the predefined geometric pattern. The topography may contain high degree of open pore structure and promote adhesive bond performance. Adhesive, primer or composite resin matrix may fully infiltrate into the open pore structures. Adhesive and composite laminate may co-cure to form composite-to-titanium hybrid bonded structures.

CMC component with integral cooling channels and method of manufacture

A fiber-reinforced component for use in a gas turbine engine includes a first braided fiber sleeve forming a cooling channel and a plurality of fiber plies enclosing the first braided fiber sleeve, with the plurality of fiber plies forming first and second walls separated by the first braided fiber sleeve. The fiber-reinforced component further includes a matrix material between fibers of the braided fiber sleeve and the plurality of fiber plies.

BLADE COMPRISING A COMPOSITE MATERIAL STRUCTURE AND ASSOCIATED MANUFACTURING METHOD

The present invention relates to a blade (7) comprising: —a composite material structure (17), —a blade root fastening portion (9) further comprising a shoulder (10) extending into the recess from the wall—a base (18) arranged in the recess and comprising a support member configured to abut against the shoulder (10) of the blade root fastening portion (9) and a passage (39) formed in the support member, the sections (23) of the blade root portion (22) of the composite material structure extending through the passage (39), and—a blocking part (19) arranged in the recess between the two sections (23) of the blade root portion (22) such that each section of the blade root portion (23) is pressed against the support member by the blocking part (19).

COMPOSITE FAN BLADE AIRFOIL, METHODS OF MANUFACTURE THEREOF AND ARTICLES COMPRISING THE SAME
20230040244 · 2023-02-09 ·

Disclosed herein is an article comprising a first group of plies having a number of plies N.sub.1 each having unidirectional tows oriented in a first direction β.sub.1 and a second group of plies having a number of plies N.sub.2 each having unidirectional tows oriented in a second direction β.sub.2; where β.sub.1 is not equal to β.sub.2; wherein N.sub.1 and N.sub.2 are both integer numbers. At least one of the first group of plies or the second group of plies has at least one tow of different thickness from another tow, has a different tow spacing from another tow spacing, or a combination thereof.

Turbine blade having a structural reinforcement with enhanced adherence

A turbine engine blade having an aerodynamic surface extending a first direction between a leading edge and a trailing edge and in a second direction, perpendicular to the first direction, between a root of the blade and a tip of the blade, the aerodynamic surface being made of a fiber-reinforced organic matrix composite material, and a metallic structural reinforcement bonded by an adhesive joint to the leading edge whose shape it follows and which has over its entire height a substantially V-shaped section with a base extended by two lateral flanks having a thinned profile at free ends directed toward the trailing edge, the adhesive joint being locally supplemented below the free ends of the lateral flanks by an elastomeric polymer introduced in the form of solid particles into the adhesive joint and adhered to the aerodynamic surface and/or the free ends of the lateral flanks during a polymerization phase.

FAN OR PROPELLER VANE FOR AN AIRCRAFT TURBOMACHINE AND METHOD FOR MANUFACTURING SAME

Fan or propeller vane (1) for an aircraft turbomachine, the vane being made from a composite material and comprising a blade (2) and a base (3), the base being formed by a longitudinal end (41) of a spar (4) which is formed by a fibrous reinforcement formed from threads woven in three dimensions and a portion (42) of which extends inside the blade (2), the blade (2) having an aerodynamic profile which is defined by a skin (5) which is formed by woven threads and which surrounds the portion of the spar, the spar (4) and the skin (5) being embedded in a polymerised resin, characterised in that the portion (42) of the spar comprises projecting longitudinal stiffening members (6) which together delimit spaces (8) for receiving longitudinal inserts (7) which are formed from a honeycomb material.

AIRFOIL ARRANGEMENT FOR A GAS TURBINE ENGINE UTILIZING A SHAPE MEMORY ALLOY

An airfoil arrangement for a gas turbine engine may include a support device using a shape memory alloy to support and control the airfoil. The support device may be formed as part of a fan blade. The arrangement may be configured to reduce overall weight and dimensions of the gas turbine engine.