A method for manufacturing an integrally formed bladed disk of a turbomachine, includes manufacturing a plurality of blades, the blades including a root and a profiled portion; and spark plasma sintering the blades with a metal powder, the blades being angularly distributed over a contour of an annular spark plasma sintering mold, the root of the blades being embedded into the metal powder, the profiled portion of the blades protruding from the metal powder radially outwardly.

A method of supporting a cantilevered component mounted to a hub by locating a cassette in proximity to the cantilevered component, the cassette defining a volume for filling with an encapsulant; filling the volume with an encapsulant material; and causing the encapsulant to solidify to the cantilevered component to support the cantilevered component. The cantilevered component is preferably a blade on a bladed disc and the encapsulant provides support to change the vibration response of the blade during a subsequent machining step.

A fan includes a hub and a plurality of fan blades. The hub has an axle center. The fan blades are disposed around the hub. Each of the fan blades has a bent portion, and the bent portions of the fan blades are extended along a surrounding direction surrounding the axle center. The hub is welded with the bent portion of each of the fan blades along the surrounding direction. As a result, the number of fan blades is maximized, the strength is simultaneously ensured to be enough, and the advantages of effectively enhancing the fan characteristics are achieved.

A turbomachine blade assembly including a turbomachine blade (1), in particular for a gas turbine, and at least one tuning element container including a housing (10) attached to the turbomachine blade and an insert (20) disposed in a recess (11) of this housing. A wall (20; 21) of the insert spaces apart two first cavities (31), which each accommodate at least one tuning element (40) provided for impacting contact with the housing (10) and the insert (20).

According to the invention, a blade is friction-welded to a rotor disk of a turbomachine, the disk comprising a projecting block having an outer surface to which the blade is to be welded. To this end: a surfacing process is carried out on at least a part of the periphery of the block, in the region of said outer surface; the outer surface of the block and the surfacing are machined in order to level same; and friction-welding is then carried out between the surfaced outer surface of the block and the blade.

A turbomachine comprises a hub and a plurality of blade elements. Each blade element comprises a blade, a platform, and a tang. The plurality of blade elements are arranged circumferentially around the hub, each interlocking or affixed with an adjacent blade element and retained in position by the hub. Each blade elements formed from a single stamped blank to provide an inexpensive method of manufacture, for low cost turbomachinery.

The apparatus and method allows multiple components to be simultaneously bonded to a central shaft or tube using linear friction welding in a single welding process. The method involves simultaneously pressing the work pieces radially against the central shaft or tube at the desired locations while the shaft is vibrated axially. The weld is facilitated by the use of a linear friction welding machine, which includes a number of fixtures and press assemblies to hold and press the various work pieces against the central shaft or tube and a vibrating assembly for vibrating the central shaft or tube.

Dual alloy turbine rotors and methods for manufacturing the same are provided. The dual alloy turbine rotor comprises an assembled blade ring and a hub bonded to the assembled blade ring. The assembled blade ring comprises a first alloy selected from the group consisting of a single crystal alloy, a directionally solidified alloy, or an equi-axed alloy. The hub comprises a second alloy. The method comprises positioning a hub within a blade ring to define an interface between the hub and the blade ring. The interface is a non-contacting interface or a contacting interface. The interface is enclosed by a pair of diaphragms. The interface is vacuum sealed. The blade ring is bonded to the hub after the vacuum sealing step.

An assembly for an aircraft turbine engine including an integral element including a disk and a plurality of blades is provided. Each blade has a connection zone connecting the blade to the disk, the connection zone including a first part arranged at the external flowpath delimitation surface provided on the disk, and at least one second end part arranged at a recess formed in the disk along the axial extension of the external surface, the average fillet radius defined by the second end part being larger than the fillet radius defined by the first part. The assembly further includes a flowpath reconstruction part formed in the aerodynamic continuity of the external surface, so as to cover the recess.

An airfoil for a gas turbine engine according to an example of the present disclosure includes, among other things, a first portion welded to a second portion along an interface such that at least the first portion establishes an airfoil section and the second portion establishes a root section mountable to a rotatable hub. The airfoil section includes an airfoil body extending between leading and trailing edges in a chordwise direction, extending between pressure and suction sides separated in a thickness direction, and extending from the root section in a spanwise direction to a tip portion. A recessed region extends inwardly from at least one of the pressure and suction sides. The airfoil body includes at least one rib bounding a respective pocket within a perimeter of the recessed region. A cover skin is welded to the airfoil body along the at least one rib to enclose the recessed region. A method of forming a gas turbine engine component is also disclosed.