The systems and methods described herein provide an approach for cam phase angle control where an axial or rotational position of an actuator of a cam phaser has a direct relationship to the phase angle of the cam shaft, allowing for accurate cam phasing without the need for cam shaft or crank shaft position sensors. Providing phase angle adjustability without the need for crank shaft or cam shaft position sensors enables control of phase angle solely by sensing the axial or rotational position of the actuator of the cam phaser.

A phasing mechanism for an internal combustion is provided. The phasing mechanism includes a stator, a rotor configured to rotate relative to the stator, a first plurality of rolling elements configured to engage and move the rotor in a first rotational direction, a second plurality of rolling elements configured to engage and move the rotor in a second rotational direction, and a piston configured to be hydraulically actuated in: i) a first axial direction to move the rotor in the first rotational direction, and ii) a second axial direction to move the rotor in the second rotational direction.

A hydraulic oil control valve includes an outer sleeve, an inner sleeve and a spool. The outer sleeve includes: a threaded portion, which is fixed to a camshaft; a projection, which is fixed to a phase changer; and ports, which are formed at a peripheral surface of the outer sleeve between the threaded portion and the projection. The inner sleeve includes: ports, which are communicated with the ports of the outer sleeve; an oil port; an axial groove; and an enlarged diameter portion, which is located on one side of the projection where an insertion opening of the outer sleeve is placed. The spool includes: land portions, which are configured to slide along an inner peripheral surface of the inner sleeve and are located at an outer periphery of the spool at a location that is on another side of the projection where the threaded portion is placed.

A variable valve timing assembly includes an electric motor; a first set of gears driven by the electric motor; a first set of grooves and ball bearings driven by the first set of gears; a second set of grooves and ball bearings driven by the first of grooves and ball bearings; wherein the first set of grooves and ball bearings converts rotational movement of the first set of gears to axial rotational movement of the first set of ball bearings; wherein the axial movement of the first set of ball bearings causes rotational movement of the second set of grooves; whereby the rotational movement of the second set of grooves enables rotation of a camshaft engaged to a valve.

A variable valve timing assembly includes an electric motor; a first set of gears driven by the electric motor; a first set of grooves and ball bearings driven by the first set of gears; a second set of grooves and ball bearings driven by the first of grooves and ball bearings; wherein the first set of grooves and ball bearings converts rotational movement of the first set of gears to axial rotational movement of the first set of ball bearings; wherein the axial movement of the first set of ball bearings causes rotational movement of the second set of grooves; whereby the rotational movement of the second set of grooves enables rotation of a camshaft engaged to a valve.

If an engine coolant temperature is equal to or lower than a first low-temperature determination value and a battery temperature is equal to or lower than a second low-temperature determination value when a request to start up an engine is made, the advancement driving of a variable valve operating mechanism is first started. Then, when an advancement amount of the variable valve operating mechanism later becomes equal to or larger than a prescribed startup start determination value, is started.

If an engine coolant temperature is equal to or lower than a first low-temperature determination value and a battery temperature is equal to or lower than a second low-temperature determination value when a request to start up an engine is made, the advancement driving of a variable valve operating mechanism is first started. Then, when an advancement amount of the variable valve operating mechanism later becomes equal to or larger than a prescribed startup start determination value, is started.

A method concerns producing a cam profile of a cam pack with at least two cam elements that can be adjusted relative to each other. The camshaft may comprise an outer shaft, a rotatable inner shaft, a fixed cam element connected to the outer shaft, and an adjustment cam element connected to the inner shaft. The method may comprise processing an adjustment cam contour by a continuous diameter reduction of a segment of the adjustment cam base circle, wherein the adjustment cam base circle is reduced to a diameter that is smaller than a fixed cam nominal circle diameter minus a doubled adjustment cam base circle tolerance. The method may comprise processing a fixed cam contour by reducing a fixed cam contour protrusion in a region between a transition point and a processing point. Upon reaching the transition point a tapping element for converting a revolving motion of the cam elements into a linear motion of the valves is transferred from the fixed cam element to the adjustment cam element.

A control valve (1) for a camshaft adjustment device, and to an internal combustion engine having a camshaft adjustment device and a control valve (1) is provided. The control valve (1) includes a valve housing (3) and a pressure medium guiding insert (23) arranged coaxially in a recess of the valve housing (3). A discharge passage (27, 28) of the pressure medium guiding insert (23) transitions into a discharge duct (22) running in the axial direction, wherein the discharge connection T can be connected to the control connection A, B and wherein the discharge connection T is arranged in a region between the second end (8), which is opposite the first end (6), and the control connections A, B.

A control valve (1) for a camshaft adjustment device, and to an internal combustion engine having a camshaft adjustment device and a control valve (1) is provided. The control valve (1) includes a valve housing (3) and a pressure medium guiding insert (23) arranged coaxially in a recess of the valve housing (3). A discharge passage (27, 28) of the pressure medium guiding insert (23) transitions into a discharge duct (22) running in the axial direction, wherein the discharge connection T can be connected to the control connection A, B and wherein the discharge connection T is arranged in a region between the second end (8), which is opposite the first end (6), and the control connections A, B.